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4

DDOC001

12 / h

EN / 2020-01-15

Zimmer GmbH 

 Im Salmenkopf 5 

 

 77866 Rheinau, Germany 

 

 +49 7844 9138 0 

●  

 +49 7844 9138 80 

 www.zimmer-group.com

INSTALLATION AND OPERATING INSTRUCTIONS:

 

Manual tool changers, HWR series 

1.  Supporting documents

NOTICE:

Read through the installation and operating instructions carefully before installing the product!

The installation and operating instructions contain important notes for your personal safety. They must 

be read and understood by all persons who work with or handle the product during any phase of the 

product life time.

The documents listed below are available for download on our website (

www.zimmer-group.com

).

Only those documents currently available on the website are valid.

•  Catalogs, drawings, CAD data, performance data

•  Information on accessories

•  Detailed installation and operating instructions

•  Technical data sheets

•  General Terms and Conditions of Business, including warranty information

2.  Safety notes

CAUTION:

Non-compliance may result in severe injuries!

1. 

Installation, commissioning, maintenance and repairs may only be performed by qualified specialists 

in accordance with these installation and operating instructions.

2. 

The tool changer is state-of-the-art. It is fitted to industrial machines and is used to hold workpieces. 

The following are examples of situations in which the tool changer may pose a hazard:

•  the tool changer is not properly installed, used or maintained

•  the tool changer is not used for its intended purpose

•  local regulations (legislation, ordinances, guidelines), such as the EC Machinery Directive, acci-

dent prevention regulations and the installation and operating instructions, are not observed.

3.  The tool changer may be used only in accordance with its proper use and technical data. Zimmer 

GmbH shall accept no liability for any damage caused by improper use.

4.  Any use other than the intended use requires written approval from Zimmer GmbH.
5.  Make sure that the power cables are disconnected before you install, retool, maintain or repair the tool 

changer.

6. 

In the event of maintenance, retrofitting or working with attachments, remove the tool changer from 

the machine and perform the work outside the danger zone.

7.  When commissioning or testing, make sure that the tool changer cannot be actuated by mistake.
8. 

Modifications to the tool changer, such as adding drilled holes or threads, may be made only with prior 

approval from Zimmer GmbH.

9. 

The specified maintenance intervals are to be observed; also refer to the "Maintenance" section. When 

the tool changer is used under extreme conditions, the maintenance interval must be adapted de

-

pending on the extent of soiling. Please contact our hotline for this purpose.

10. 

Use of the tool changer under extreme conditions, such as aggressive liquids and abrasive dusts, is 

subject to prior approval from Zimmer GmbH.

11. Do not reach into the operating range of the tool changer!

Содержание HWR Series

Страница 1: ...INSTALLATION AND OPERATING INSTRUC TIONS HWR series Manual tool changers DDOC00112 THE KNOW HOW FACTORY www zimmer group com...

Страница 2: ...DDOC00112 h EN 2020 01 15 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series...

Страница 3: ...pe plate 5 6 Function 6 6 1 Technical data 6 7 Installation 7 7 1 General installation information 7 7 2 Installation of the mechanical system 7 7 3 Installation of accessories 8 8 Setting the clampin...

Страница 4: ...ose a hazard the tool changer is not properly installed used or maintained the tool changer is not used for its intended purpose local regulations legislation ordinances guidelines such as the EC Mach...

Страница 5: ...irect contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may only be performed by specialists These personnel must have read and u...

Страница 6: ...2is folded up completely and therefore does not create any interference contours A fixed part 1can be operated with as many loose parts as desired That significantly reduces set up times during tool e...

Страница 7: ...movement of the machine or system into which the tool changer is to be installed Switch off the power supply to the machine before all work Secure the machine against being switched on unintentionall...

Страница 8: ...GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS Manual tool changers HWR series 7 3 Installation of accessories...

Страница 9: ...With flat plug 32 pin WER2000 pneumatic transmission element With 6 connections M5 Loose part 3 6 pneumatic connections bowith M5 threads 6 pneumatic connections tubeless with O rings bq 2 connecting...

Страница 10: ...part must be 0 0 mm A gap between the fixed and the loose part indicates that inside the element the end face of the clamping sleeve btof the loose part 3and of the clamping ring brof the fixed part 1...

Страница 11: ...on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on the clamping mechanism 1 2 revolution of the clamping nut 0 50 mm height adjustment on the clamping mechanism...

Страница 12: ...ries NOTICE The pitch of the clamping nut is 1 mm 1 revolution of the clamping nut 1 00 mm height adjustment on the clamping mechanism 3 4 revolution of the clamping nut 0 75 mm height adjustment on t...

Страница 13: ...t 3 Lower the fixed part 1 If there are any additionally mounted energy elements see accessories watch closely to make sure the coupling is clean The fixed part and the loose part must be completely f...

Страница 14: ...of the tool changer must be made only using the original packaging If the tool changer has already been installed on the superordinate machine unit you must ensure that no uninten tional movements can...

Страница 15: ...Hoch See manufacturer s address Rheinau Germany 2020 01 15 Martin Zimmer First name last name Address Place and date of issuance Legally binding signature Managing Partner 15 REACH declaration In ter...

Страница 16: ...rements No 1 1 2 No 1 1 3 No 1 1 5 No 1 3 1 No 1 3 2 No 1 3 4 No 1 3 7 No 1 5 1 No 1 5 3 No 1 5 4 No 1 6 4 No 1 7 1 No 1 7 3 DIN EN ISO 12100 2011 03 Safety of machinery General principles for design...

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