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INSTALLATION AND OPERATING INSTRUCTIONS:

 

2-jaw angular grippers, electric/pneumatic, HRC-05 series 

5

DDOC00270 / f

EN / 2020-03-31

Zimmer GmbH 

 Im Salmenkopf 5 

 

 77866 Rheinau, Germany 

 

 +49 7844 9138 0 

●  

 +49 7844 9138 80 

 www.zimmer-group.com

1.  Supporting documents

NOTICE:

Read through the installation and operating instructions carefully before installing the product!

The installation and operating instructions contain important notes for your personal safety. They must 

be read and understood by all persons who work with or handle the product during any phase of the 

product life time.

The documents listed below are available for download on our website (

www.zimmer-group.com

).

Only those documents currently available on the website are valid.

•  Catalogs, drawings, CAD data, performance data

•  Information on accessories

•  Detailed installation and operating instructions

•  Technical data sheets

•  General Terms and Conditions of Business, including warranty information

2.  Safety notes

CAUTION:

Non-compliance may result in severe injuries!

1. 

Installation, commissioning, maintenance and repairs may only be performed by qualified specialists 

in accordance with these installation and operating instructions.

2. 

The gripper is state-of-the-art. It is fitted to industrial machines and is used to hold workpieces. The 

following are examples of situations in which the gripper may pose a hazard:

• The gripper is not properly installed, used or maintained.

• The gripper is not used for its intended purpose.

• Local regulations (legislation, ordinances, guidelines), such as the EC Machinery Directive, acci-

dent prevention regulations and the installation and operating instructions, are not observed.

3.  The gripper may be used only in accordance with its proper use and technical data. Zimmer GmbH 

shall accept no liability for any damage caused by improper use.

4.  Any use other than the intended use requires written approval from Zimmer GmbH.
5.  Make sure that the power cables are disconnected before you install, modify, maintain or repair the 

gripper.

6. 

In case of maintenance, modification or attachment work, remove the gripper from the machine and 

perform the work outside the danger zone.

7.  When commissioning or testing, make sure that the gripper cannot be activated by mistake.
8. 

Modifications to the gripper, such as adding drilled holes or threads, may be made only with prior 

approval from Zimmer GmbH.

9. 

The specified maintenance intervals are to be observed; also refer to the "Maintenance" section. When 

the gripper is used under extreme conditions, the maintenance interval must be adapted depending 

on the extent of the contamination. Please contact our hotline for this purpose.

10. Use of the gripper under extreme conditions, such as aggressive liquids and abrasive dusts, is subject 

to prior approval from Zimmer GmbH.

11. 

The suitability of the gripper for collaborative use can only be verified while using gripper fingers 

installed in factory condition. If different gripper jaws are used or if the original gripper jaws are mod-

ified, compliance with the maximum force and pressure values permitted for collaborative operation 

must be verified once again.

12. Do not reach into the operational range of the gripper!

Содержание HRC-05 Series

Страница 1: ...INSTALLATION AND OPERATING INSTRUCTIONS HRC 05 series 2 jaw angular grippers DDOC00270 THE KNOW HOW FACTORY www zimmer group com...

Страница 2: ...e TeachPosition BasePosition and WorkPosi tion The value of the parameter acts in both directions BasePosition The BasePosition is the outer JawPosition Depending on the gripper profile this can also...

Страница 3: ...talling a gripper with a central cable gland 11 7 2 3 Installing a gripper with a lateral cable gland 12 7 3 Installing the power supply 13 7 3 1 Installing the wiring 13 7 3 2 Installing the pneumati...

Страница 4: ...ectric pneumatic HRC 05 series 9 Operation 27 9 1 IO Link 27 9 1 1 IO Link adjustable gripping force 27 10 Error diagnosis 28 11 Maintenance 30 12 Accessories scope of delivery 30 13 Transportation st...

Страница 5: ...legislation ordinances guidelines such as the EC Machinery Directive acci dent prevention regulations and the installation and operating instructions are not observed 3 The gripper may be used only i...

Страница 6: ...ocess Direct contact with perishable goods food is not permitted 4 Personnel qualification Installation commissioning and maintenance may only be performed by specialists These personnel must have rea...

Страница 7: ...accordance with the specifications of ISO TS 15066 The power of the motor in combination with the transmis sion design and the pre assembled gripper jaws is not suffi cient to generate a gripping forc...

Страница 8: ...s transferred to the gripper jaws by kinematics producing the gripping force Fig 1 Gripper series HRC 05 with central cable gland Fig 2 Gripper series HRC 05 with lateral cable gland 6 1 Electrical sp...

Страница 9: ...splay 6 2 1 IO Link LED display The colors of the LED ring reflect the status of the gripper The LED ring enables a 360 status display Status Function On continuously TeachPosition Flashing Currently...

Страница 10: ...sign Zimmer Customer Service is available to provide you with assistance if you have any further questions 7 Installation 7 1 Safety notes NOTICE Switch off the energy supply for the electronics befor...

Страница 11: ...ting screws are included in the scope of delivery Strength class of the mounting screws 8 8 DIN EN ISO 4762 Observe the tightening torque of the mounting screws Make sure the mounting surface is suffi...

Страница 12: ...ting screws are included in the scope of delivery Strength class of the mounting screws 8 8 DIN EN ISO 4762 Observe the tightening torque of the mounting screws Make sure the mounting surface is suffi...

Страница 13: ...Connect the supply cable to the gripper and the control system You can find the corresponding supply cable on our website INFORMATION The cables that are used by Zimmer GmbH feature a minimum bending...

Страница 14: ...y for IO Link communication 2 White Actuator 24 V DC Actuator supply voltage 3 Blue GND sensor Sensor 0 V DC supply voltage 4 Black C Q IO Link communication 5 Gray GND actuator Actuator 0 V DC supply...

Страница 15: ...lease visit our website Zimmer Customer Service is available to provide you with assistance if you have any further questions 8 Commissioning 8 1 Commissioning the IO Link 8 1 1 Process data There is...

Страница 16: ...correct sequence and commissioning can be continued If bit 6 is active in the second byte a byte swap still has to be applied here For further information refer to the StatusWord section INFORMATION...

Страница 17: ...Bit 10 Bit 9 Bit 8 Byte 1 Error Reset MoveToWork MoveToBase Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Adjust Teach ResetDirection Flag WritePDU Datatransfer Bit 0 Datatransfer Setting th...

Страница 18: ...he driving mode from the following options universal operation NC Nor mally Closed operation and NO Normally Open operation Input Mode Description 100 Universal mode Inside and outside gripping both m...

Страница 19: ...erance with a resolution of 0 01 mm Thus the value range of 0 to 255 can be used to set a maximum tolerance of 2 55 mm in both directions INFORMATION Example If the Teach position has a value of 1500...

Страница 20: ...w stroke of the gripper 8 3 6 StatusWord parameter Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Byte 1 Error Control Word 0x200 Control Word 0x100 DataTrans ferOK Undefined Position WorkPosi...

Страница 21: ...lts for which the error message is not reset after acknowledg ment The user must wait until the correct values are sent to the gripper For example Overheating fault case INFORMATION It is advisable to...

Страница 22: ...N The StatusWord of the gripper should be used to check whether a workpiece has been gripped correct ly The position measurement resolution is 0 01 mm The position measurement accuracy is 0 1 mm If th...

Страница 23: ...ke 8 6 1 Easy Startup HRC 05 series In the following example code you see the first time initialization of the gripper and the transfer of the process parameters Initialization of the gripper first ti...

Страница 24: ...he direction flags The direction flag is reset when the gripper answers with Statusbit 13 AND 14 FALSE For multiple movements in the same direction a schematic program example is shown in the followin...

Страница 25: ...ep 20 ControlWord 1 Begins with the handshake iStep 30 Jump to the next step 30 IF StatusWord 12 THEN Query of the DataTransferOK TRUE bit from StatusWord this is the response of the gripper to transf...

Страница 26: ..._IF CASE iStep OF 10 WorkpieceNo 3 Third workpiece recipe is to be loaded iStep 20 Jump to the next step 20 ControlWord 1 Begins with the handshake iStep 30 Jump to the next step 30 IF StatusWord 12 T...

Страница 27: ...9138 80 www zimmer group com 9 Operation 9 1 IO Link 9 1 1 IO Link adjustable gripping force For the IO Link variant the gripping force is adjusted conveniently by means of the control system Gripping...

Страница 28: ...operating pressure N max 8 bar NC NO max 7 bar 0x105 Operating pressure too low Pressure supply not connected Line break Pressure in pressure supply set too low Check the pressure supply at least 2 b...

Страница 29: ...not transferred Process data sent by the mas ter has been changed Confirm the newly transferred process data with a Hand shake ControlWord 0x1 0x310 DeviceMode not applied Process data sent by the mas...

Страница 30: ...sories from Zimmer GmbH are specifically fitted for the individual grippers Please refer to our website for information on corresponding accessories 13 Transportation storage preservation The transpor...

Страница 31: ...hnical documents Michael Hoch See manufacturer s address Rheinau Germany 2020 02 03 Martin Zimmer First name last name Address Place and date of issuance Legally binding signature Managing Partner 16...

Страница 32: ...health and safety requirements No 1 1 2 No 1 1 3 No 1 1 5 No 1 3 1 No 1 3 2 No 1 3 4 No 1 3 7 No 1 5 1 No 1 5 3 No 1 5 4 No 1 6 4 No 1 7 1 No 1 7 3 DIN EN ISO 12100 2011 03 Safety of machinery General...

Страница 33: ...agnetic Compatibility Directive 2014 30 EU in its design and the version we put on the market The following harmonized standards have been used DIN EN ISO 12100 2011 03 Safety of machinery General pri...

Страница 34: ...f EN 2020 03 31 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS 2 jaw angular grippers electric pneumatic...

Страница 35: ...AND OPERATING INSTRUCTIONS 2 jaw angular grippers electric pneumatic HRC 05 series 35 DDOC00270 f EN 2020 03 31 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zim...

Страница 36: ...f EN 2020 03 31 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 49 7844 9138 80 www zimmer group com INSTALLATION AND OPERATING INSTRUCTIONS 2 jaw angular grippers electric pneumatic...

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