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BNP

®

 6012 and 7212 SUCTION BLAST CABINETS 

Page 4 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27723, Rev. B 04/19

 

1.6.1  CDC-1 Dust Collectors:

 Shown in Figure 1, the 

collector is available for 900 cfm models. The single-filter 
cartridge is cleaned by using a manually controlled pulse 
of compressed air. Dust collects in a 5-gallon dust drum, 
which  must  be  frequently  emptied.  CDC-1  Dust 
Collectors are standard with BNP cabinets with 900 cfm 
reclaimers  unless  an  optional  RPC-2  or  RPH-2  Dust 
Collector is ordered at time of purchase. Refer to manual 
number 28225. 
 

1.6.2

 

RPC-2

 

Dust Collectors:

 Shown in Figure 2, this 

collector  is  available  for  900  cfm  models  for  use  with 
BNP-6012  and  7212  cabinets.  Dual-filter  cartridges  are 
automatically  cleaned  by  a  timed,  periodic  pulse  of 
compressed air. Dust collects in the drawer, and it must 
be frequently emptied. Refer to manual number 22788. 

 
1.6.3

 

RPH

 

Dust Collector:

 The RPH-2 (900 cfm and 

RPH-3 (1200)cfm) are set up and operates the same as 
the RPC-2, as shown in Figure 2, but instead of a dust 
drawer  the  collector  sits  atop  a  hopper,  which  provides 
additional  dust  storage  and  empties  into  a  30-gallon 
drum. An RPH is standard with 1200 cfm models. Refer to 
manual number 21449. 

 

 

 
 
 

Figure 2

 

 

 

1.6.4  HEPA  (high-efficiency  particulate  air)

 

Filter:

 

Optional  HEPA  afterfilters  provide  additional  filtration 
and  must  be  used  with  a  reverse-pulse  cartridge 
collector when removing toxic coatings, heavy metals, or 
any  other  toxic  materials.  Refer  to  the  applicable  dust 

collector manual noted in Paragraph 1.1.1 for the HEPA 
option. 

 
1.7 

Nozzle Options 

 

1.7.1 

Unless  otherwise  specified  at  the  time  of 

purchase,  the  cabinet  is  provided  with  a  No.  5  (5/16" 
orifice)  ceramic  nozzle  and  No.  5  (5/32"  orifice)  air  jet. 
Optional,  more  durable  tungsten  carbide  and  boron 
carbide nozzles are available and are shown under 

BNP 

Gun and Feed Assembly in Section 9.3.

  Use  a  boron 

carbide nozzle when blasting with aggressive media, as 
noted in Section 1.9.4. 

 
1.8 

Reclaimer Options 

 

1.8.1

  A  900  cfm  pull-thru  reclaimer  utilizes  a  CDC-1 

reverse-pulse dust collector or optional RPC-2 or RPH-2 
dust collector. 

 

A  1200  cfm  reclaimer  utilizes  a  RPH-3  reverse-pulse 
dust collector.  

 

Cabinets  with  1800  cfm  reclaimers  and  RPH-4  Dust 
Collectors are available by special order. Refer to Figure 
3 for 1800 cfm applications. 
 

1.8.2

 

Replaceable  rubber  reclaimer  liners:

  Rubber 

liners prolong service life of the reclaimer and should be 
installed when using silicon carbide, aluminum oxide, or 
other  aggressive  media,  as  noted  in  Section  1.9.4. 
Rubber  liners  are  available  for  a  reclaimer  that  has  a 
removable  top  and  designed  to  accept  liners. 

Rubber 

liners are shown on Page 38, Figure 45.

  

 
1.8.3  Externally  adjustable  vortex  option: 

The 

vortex fine tunes media separation; refer to Section 5.5 
for additional information. The vortex is an option on 900 
cfm  cabinets  with  a  CDC-1  Dust  Collector  but  is 
standard  on  reclaimers  when  the  cabinet  is  provided 
from the factory with an RPC or RPH Dust Collector.  
 

1.9 

Blasting Media 

 

1.9.1

  Always use media specifically manufactured for 

blasting  and  those  that  are  compatible  with  the  surface 
being  blasted.  Media  produced  for  other  applications 
may be inconsistent in size and shape, contain particles 
that  could  jam  the  media  metering  valve,  or  cause 
irregular  wear.  Always  obtain  the  safety  data  sheet 
(SDS) for the blasting media prior to blasting and identify 
material  being  removed  by  blasting,  paying  particular 
attention  to  worker  health  risks  and  presence  of  any 
hazardous/toxic substances.  

 

Most common reusable media specifically manufactured 
for blasting can be used in ZERO cabinets. The listing of 
media  sizes  shown  in  this  section  and  in  Figure  3  are 
provided as a guideline only. The guideline is based on 

*  The  vortex  is  standard  when  cabinet  is  provided  with 
RPC-2 or RPH Dust Collector. 

Duct Inlet 

RPC-2 Dust Collector 

Dust-Collector Damper 

*Adjustable 
Vortex 

Dust Drawer 

Содержание BNP 6012

Страница 1: ...le that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Страница 2: ...al physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if...

Страница 3: ...om nozzle 8 9 Blowback through media hose 8 10 Blasting does not begin when foot pedal is pressed 8 11 Blasting continues after foot pedal is released 8 12 Media buildup in cabinet hopper 8 13 Static...

Страница 4: ...g clean air When the foot pedal is released blasting stops 1 6 Reverse Pulse Dust Collector Options WARNING All dust is hazardous to breathe Emissions can occur from the dust collection system Identif...

Страница 5: ...ed Assembly in Section 9 3 Use a boron carbide nozzle when blasting with aggressive media as noted in Section 1 9 4 1 8 Reclaimer Options 1 8 1 A 900 cfm pull thru reclaimer utilizes a CDC 1 reverse p...

Страница 6: ...t hose and nozzle for wear and replace parts as needed When using aggressive media only occasionally install an optional aluminum oxide kit which includes rubber curtains for the cabinet interior and...

Страница 7: ...rough the feed assembly If the filter does not remove enough moisture to keep media dry and flowing it may be necessary to install an air dryer or aftercooler in the air supply line 1 11 Electrical Re...

Страница 8: ...mage the hose NOTE The hose wire helps dissipate static electricity in the conveying hose and helps ground each segment For the hose wire to dissipate static electricity the wire must touch the metal...

Страница 9: ...ource to the air filter inlet WARNING Hose disconnection while under pressure can cause serious injury or death Use safety lock pins or safety wire to lock twist on couplings together and prevent acci...

Страница 10: ...the metering valve 2 7 Set Air Inlet Damper Figure 9 2 7 1 The air inlet damper is located on the top of the cabinet and must be set to match the cabinet dimensions and reclaimer size The air damper...

Страница 11: ...nometer The optional manometer kit is listed in Section 9 1 3 3 1 Consistent static pressure is necessary for precise media separation as the reclaimer s efficiency is achieved by a centrifugal balanc...

Страница 12: ...2 inches from the top rails on the inside track 4 2 I n c h e s Figure 14 3 5 4 Attach hinged track Figure 15 3 5 4 1 With the door open place the hinged track on the inside and outside track supports...

Страница 13: ...ns in both sides of the hinged track to lock it upright when it is lifted vertical The track could fall if left unlocked and cause severe injury 4 0 OPERATION NOTICE Do not pulse new dust collectors o...

Страница 14: ...interlock system will prevent blasting if the door is open 4 4 Blasting Operation 4 4 1 Slowly open the air supply to the cabinet Check for air leaks on the initial startup and periodically thereafte...

Страница 15: ...servoir 4 7 2 Switch OFF the lights and exhauster 5 0 ADJUSTMENTS 5 1 Blasting Pressure pilot regulator Figure 18 5 1 1 The pilot regulator located on the top left side of the cabinet enables the user...

Страница 16: ...usty media and poor visibility and possible media blockage in the conveying hose If the damper is opened too far it may cause carryover usable media carried into the dust collector and result in exces...

Страница 17: ...in the cabinet enclosure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the dust collector damper as noted in Section 5 4 Reclaimer pressure must be set...

Страница 18: ...one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the ne...

Страница 19: ...taking the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manom...

Страница 20: ...cates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust discharge at the dust collector outlet indicates a leaking or damaged filter cartridge...

Страница 21: ...change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the other is...

Страница 22: ...indow and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backing from the 5 16 thic...

Страница 23: ...each side compressing the ends to seal 7 7 4 Diffuser lens replacement 7 7 4 1 Remove the four nuts and washers attaching the hold down cover to the cabinet and remove the cover Move the light module...

Страница 24: ...nlet 7 8 2 If it is necessary to remove the reclaimer to access the wear plate mounting screw remove the media hose or metering valve whichever is easier then remove the reclaimer mounting bolts and r...

Страница 25: ...begin at the installation note preceding Paragraph 7 9 12 7 9 7 Remove the top liner and cylinder liner Grind the tack welds from the bottom of the cylinder liner that secure the liner to the tube th...

Страница 26: ...move the clamps after the liner is secured 7 9 20 7th Align the front edge of the inlet top liner to the front of the inlet housing and use self drilling screws through the existing holes to secure NO...

Страница 27: ...ange and 7 feet at lower flange Depending on conditions such as height and accessibility it may be easier to replace the inlet baffle if the reclaimer body is removed from the hopper and leg assembly...

Страница 28: ...ector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect flex hose for blockage 8 2 Abnormall...

Страница 29: ...ached to the reclaimer hopper or media metering valve may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the f...

Страница 30: ...kout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed too...

Страница 31: ...2 bore 48 table requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 3...

Страница 32: ...25494 7212 with 900 cfm 25517 7212 with 1200 cfm 25519 Rubber curtain set black for 6012 27768 for 7212 27746 Rubber curtain set white for 6012 27767 for 7212 27745 Extension Nozzles Figure 34 Item D...

Страница 33: ...2711 Quick Change clampless attachment 28639 8 Clamp for clamp attached glove 11576 9 Grommet media and air hose 11798 10 Foot pedal assembly less tubing 20483 with tubing 14 feet 20195 11 Bracket doo...

Страница 34: ...1 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Страница 35: ...lock 03117 9 Washer 1 4 flat 03116 Figure 39 9 7 Foot Pedal Assembly Figure 40 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483 with tubing w 14 ft item 10 20195...

Страница 36: ...assembly 19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 131...

Страница 37: ...eet required 7 ID for 900 cfm 12448 12 ID for 1200 and 1800 cfm w RPH 12460 5 Clamp hose for 4 hose 11577 for 5 hose 11578 for 6 hose 00750 for 7 8 and two for 12 hose 11576 6 Wye pipe adaptor 4 x 4 x...

Страница 38: ...1200 cfm 19223 1800 cfm 23028 5 Screen assembly 21265 6 Latch assembly door 12263 7 Gasket door 900 cfm 11745 1200 cfm and 1800 cfm 11766 8 Door assembly w gasket and latch 14271 9 Gasket 2 adhesive...

Страница 39: ...23153 1 Top liner 900 cfm 23059 1200 cfm 22689 1800 cfm 22695 2 Baffle lined 900 cfm 13694 1200 cfm 25437 1800 cfm one piece includes Item 3 22696 3 Inner cylinder liner 900 cfm 24203 1200 cfm 25438 4...

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