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BNP

®

 6012 and 7212 SUCTION BLAST CABINETS 

Page 25 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27723, Rev. B 04/19

 

7.9.16

  (4th) Align the wall liner cutout with the reclaimer 

inlet  housing  and  lower  the  liner  into  the  reclaimer. 
Temporarily  insert  the  baffle  bolts  though  the  liner  and 
reclaimer  holes  to  position  that  side  of  the  wall  liner. 
Clamp  the  wall  liner  in  place,  making  adjustments  to 
make  sure  it  is  flush  with  the  top  of  the  reclaimer  body 
and that the inlet-side liner is aligned with the side-liner 
cutout. Reposition the inlet-side liner as needed. 

 

While  pushing  or  clamping  the  liner  against  the 
weldment,  secure  the  wall  liner  with  self-drilling  screws 
at each existing hole location. 

NOTE: To field install a 

new,  first-time  wall  liner,  use  self-drilling  screws  to 
secure it at the seam and an inch or two from the top 
and  bottom  at  each  quadrant. 

Remove  the  clamps 

after the liner is secured. 
 

7.9.17

  (5th)  Remove  the  temporary  baffle  bolts  and 

install the inlet baffle by inserting bolts and flat washers 
from  the  inside  of  the  reclaimer  and  then  attach  lock 
washers  and  nuts  from  the  outside,  leaving  the  baffle 
slightly loose.  

 
7.9.18

  Apply  silicone  caulking  on  seams  between  the 

cone ring and cone liner to the seams on the cone ring 
and cone, between the cone liner and wall liner, and the 
seam  on  the  wall  liner.  Wipe  caulking  to  even  with  the 
liners. Voids will cause premature wear. 

 

NOTICE

 

All seams between each liner must be sealed, 
and all seams between the liners and reclaimer 
weldment must be sealed. Voids will cause 
premature wear.

 

 
7.9.19

  (6th)  Use  self-drilling  screws  through  the 

existing holes to secure the inlet-side liner to the side of 
the  inlet  housing.  NOTE:  To  field  install  new,  first-time 
inlet-side  liners,  use  self-drilling  screws  at  each  liner 
corner  to  secure.  Remove  the  clamps  after  the  liner  is 
secured. 
 

7.9.20

  (7th) Align the front edge of the inlet-top liner to 

the front of the inlet housing and use self-drilling screws 
through  the  existing  holes  to  secure.  NOTE:  To  field 
install  new,  first-time  inlet-top  liners,  after  clamping  the 
liners,  use  self-drilling  screws  at  each  liner  corner  to 
secure. Remove the clamps after the liner is secured. 
 

7.9.21

  (8th) Slide the top liner onto the inner tube and 

align the holes in the liner with those in the top. Note that 
the holes around the inlet are spaced differently from the 
others. Temporarily install a couple of bolts to keep it in 
alignment.  
 

7.9.22

  (9th) Place the cylinder liner over the inner tube. 

Make sure the liner is tight against the top liner and use 
worm clamps to temporarily clamp the liner to the tube. 
Tack  weld  the  bottom  of  the  cylinder  liner  to  the  inner 
tube  in  three  or  four  places.  Remove  the  clamps  when 
the cylinder liner is secured. 
 

7.9.23

  Apply caulking to the seam on the cylinder liner 

and between the cylinder liner and top liner. 
 

7.9.24

  Apply  caulking  around  the  top  edge  of  the  wall 

liner and top-inner edge on the inlet housing.  
 
 
 

 

 
 
 

Figure 30 

 
 

7.9.25

  (10

th

) Align the reclaimer top assembly over the 

top of the reclaimer and lower it into place to match the 
mating  holes  in  the  flange,  being  careful  not  to  smear 
the caulking. Secure the top bolts and inlet baffle bolts. 
 

7.9.26

  Working  through  the  reclaimer  inlet,  wipe  the 

caulking seal smooth. Re-caulk any voids. 
 

7.9.27

  Working  through  the  reclaimer  inlet,  apply 

silicone  caulking  to  seal  seams  around  the  inlet-side 
liner,  inlet-top  liner,  and  reclaimer  weldment.  Wipe  the 
caulking smooth.

 

Reclaimer Top and 
Inner Tube (10

th

Top Liner (8

th

)

Cylinder Liner (9

th

Inlet-Top Liner 

(7

th

)

Lined Baffle (5

th

Bolts enter from

 

inside. 

Baffle  Bolts  and 
Flat Washers 

Inlet-Side Liner 

(3rd) and (6

th

)

Wall Liner (4

th

)

Self-Drill/Tap
Screws 

Baffle Nuts and 

Lock Washers 

Cone Liner (2

nd

)

Cone-Ring Liner (1

st

Some items are rotated or removed for clarity. 
900 cfm reclaimers are mirrored. 

Содержание BNP 6012

Страница 1: ...le that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Страница 2: ...al physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if...

Страница 3: ...om nozzle 8 9 Blowback through media hose 8 10 Blasting does not begin when foot pedal is pressed 8 11 Blasting continues after foot pedal is released 8 12 Media buildup in cabinet hopper 8 13 Static...

Страница 4: ...g clean air When the foot pedal is released blasting stops 1 6 Reverse Pulse Dust Collector Options WARNING All dust is hazardous to breathe Emissions can occur from the dust collection system Identif...

Страница 5: ...ed Assembly in Section 9 3 Use a boron carbide nozzle when blasting with aggressive media as noted in Section 1 9 4 1 8 Reclaimer Options 1 8 1 A 900 cfm pull thru reclaimer utilizes a CDC 1 reverse p...

Страница 6: ...t hose and nozzle for wear and replace parts as needed When using aggressive media only occasionally install an optional aluminum oxide kit which includes rubber curtains for the cabinet interior and...

Страница 7: ...rough the feed assembly If the filter does not remove enough moisture to keep media dry and flowing it may be necessary to install an air dryer or aftercooler in the air supply line 1 11 Electrical Re...

Страница 8: ...mage the hose NOTE The hose wire helps dissipate static electricity in the conveying hose and helps ground each segment For the hose wire to dissipate static electricity the wire must touch the metal...

Страница 9: ...ource to the air filter inlet WARNING Hose disconnection while under pressure can cause serious injury or death Use safety lock pins or safety wire to lock twist on couplings together and prevent acci...

Страница 10: ...the metering valve 2 7 Set Air Inlet Damper Figure 9 2 7 1 The air inlet damper is located on the top of the cabinet and must be set to match the cabinet dimensions and reclaimer size The air damper...

Страница 11: ...nometer The optional manometer kit is listed in Section 9 1 3 3 1 Consistent static pressure is necessary for precise media separation as the reclaimer s efficiency is achieved by a centrifugal balanc...

Страница 12: ...2 inches from the top rails on the inside track 4 2 I n c h e s Figure 14 3 5 4 Attach hinged track Figure 15 3 5 4 1 With the door open place the hinged track on the inside and outside track supports...

Страница 13: ...ns in both sides of the hinged track to lock it upright when it is lifted vertical The track could fall if left unlocked and cause severe injury 4 0 OPERATION NOTICE Do not pulse new dust collectors o...

Страница 14: ...interlock system will prevent blasting if the door is open 4 4 Blasting Operation 4 4 1 Slowly open the air supply to the cabinet Check for air leaks on the initial startup and periodically thereafte...

Страница 15: ...servoir 4 7 2 Switch OFF the lights and exhauster 5 0 ADJUSTMENTS 5 1 Blasting Pressure pilot regulator Figure 18 5 1 1 The pilot regulator located on the top left side of the cabinet enables the user...

Страница 16: ...usty media and poor visibility and possible media blockage in the conveying hose If the damper is opened too far it may cause carryover usable media carried into the dust collector and result in exces...

Страница 17: ...in the cabinet enclosure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the dust collector damper as noted in Section 5 4 Reclaimer pressure must be set...

Страница 18: ...one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the ne...

Страница 19: ...taking the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manom...

Страница 20: ...cates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust discharge at the dust collector outlet indicates a leaking or damaged filter cartridge...

Страница 21: ...change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the other is...

Страница 22: ...indow and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backing from the 5 16 thic...

Страница 23: ...each side compressing the ends to seal 7 7 4 Diffuser lens replacement 7 7 4 1 Remove the four nuts and washers attaching the hold down cover to the cabinet and remove the cover Move the light module...

Страница 24: ...nlet 7 8 2 If it is necessary to remove the reclaimer to access the wear plate mounting screw remove the media hose or metering valve whichever is easier then remove the reclaimer mounting bolts and r...

Страница 25: ...begin at the installation note preceding Paragraph 7 9 12 7 9 7 Remove the top liner and cylinder liner Grind the tack welds from the bottom of the cylinder liner that secure the liner to the tube th...

Страница 26: ...move the clamps after the liner is secured 7 9 20 7th Align the front edge of the inlet top liner to the front of the inlet housing and use self drilling screws through the existing holes to secure NO...

Страница 27: ...ange and 7 feet at lower flange Depending on conditions such as height and accessibility it may be easier to replace the inlet baffle if the reclaimer body is removed from the hopper and leg assembly...

Страница 28: ...ector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect flex hose for blockage 8 2 Abnormall...

Страница 29: ...ached to the reclaimer hopper or media metering valve may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the f...

Страница 30: ...kout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed too...

Страница 31: ...2 bore 48 table requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 3...

Страница 32: ...25494 7212 with 900 cfm 25517 7212 with 1200 cfm 25519 Rubber curtain set black for 6012 27768 for 7212 27746 Rubber curtain set white for 6012 27767 for 7212 27745 Extension Nozzles Figure 34 Item D...

Страница 33: ...2711 Quick Change clampless attachment 28639 8 Clamp for clamp attached glove 11576 9 Grommet media and air hose 11798 10 Foot pedal assembly less tubing 20483 with tubing 14 feet 20195 11 Bracket doo...

Страница 34: ...1 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Страница 35: ...lock 03117 9 Washer 1 4 flat 03116 Figure 39 9 7 Foot Pedal Assembly Figure 40 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483 with tubing w 14 ft item 10 20195...

Страница 36: ...assembly 19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 131...

Страница 37: ...eet required 7 ID for 900 cfm 12448 12 ID for 1200 and 1800 cfm w RPH 12460 5 Clamp hose for 4 hose 11577 for 5 hose 11578 for 6 hose 00750 for 7 8 and two for 12 hose 11576 6 Wye pipe adaptor 4 x 4 x...

Страница 38: ...1200 cfm 19223 1800 cfm 23028 5 Screen assembly 21265 6 Latch assembly door 12263 7 Gasket door 900 cfm 11745 1200 cfm and 1800 cfm 11766 8 Door assembly w gasket and latch 14271 9 Gasket 2 adhesive...

Страница 39: ...23153 1 Top liner 900 cfm 23059 1200 cfm 22689 1800 cfm 22695 2 Baffle lined 900 cfm 13694 1200 cfm 25437 1800 cfm one piece includes Item 3 22696 3 Inner cylinder liner 900 cfm 24203 1200 cfm 25438 4...

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