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BNP

®

 6012 and 7212 SUCTION BLAST CABINETS 

Page 8 

 

 

 

 

 

© 2019 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27723, Rev. B 04/19

 

 

 

 

WARNING 

Failure to observe the following before 
connecting the equipment to the compressed-
air source can cause serious injury from the 
sudden release of trapped compressed air: 

 

Lockout and tagout the compressed-air 
supply. 

 

Bleed the compressed-air supply line. 

 
 

2.3.1

  Refer  to  Paragraph  2.3.2  to  determine  the 

recommended air-supply hose size, then refer to Figure 
6  and  apply  thread  sealant  to  the  male  threads  of  an 
air  fitting  that  is  compatible  with  the  air-supply  hose 
fitting,  and  install  it  onto  the  1/2-NPT  air  filter  located 
under the cabinet hopper. The style of connection shown 
in Figure 6 is for reference only. 

 
2.3.2

  Install  an  isolation  valve  at  the  air  source  to 

enable  depressurization  for  service,  and  refer  to  the 
table in Figure 7 to determine the minimum ID air-supply 
line to the cabinet air inlet. A smaller diameter hose may 
reduce blasting efficiency.  

 

 

 

WARNING 

To avoid the risk of injury from compressed air, 
install an isolation valve and bleed-off valve 
where the air supply is tapped into the 
compressed-air system. This enables a lockout 
and tagout procedure and depressurization of 
the compressed-air line before performing 
maintenance. 

 
 
 

MINIMUM COMPRESSED-AIR LINE ID 

 

 

Jet Size 

 

 
  Air Line Length 

1/8" 

No. 4 

5/32" 

No. 5 

3/16" 

No. 6 

 

25 feet 

3/4" 

  3/4" 

1" 

 

50 feet 

3/4" 

  3/4" 

1" 

 

75 feet 

3/4" 

 

1" 

1" 

 

100 feet 

3/4" 

 

1" 

1" 

 

Figure 7 

 

 
2.3.3

  Connect  the  air  line  from  the  air  source  to  the 

air-filter inlet.  

 

 

WARNING 

Hose disconnection while under pressure can 
cause serious injury or death. Use safety lock 
pins or safety wire to lock twist-on couplings 
together and prevent accidental separation, and 
also use safety cables to prevent hose from 
whipping should separation occur. Safety lock 
pins and safety cables are listed in

 Section 9.1: 

Optional Accessories.

 

 

 

2.3.4

  Refer  to  the  dust  collector  owner’s  manual  and 

connect a compressed-air line to the pulse manifold. 
 
 

2.4 

Ground the Cabinet

 

and Dust Collector 

 

2.4.1

  To  prevent  static  electricity  buildup,  attach  an 

external  grounded  wire  from  an  earth  ground  to  the 
grounding lug on the left rear of the cabinet. Refer to the 
dust  collector  owner’s  manual  and  connect  a  ground 
wire to the dust collector. 

 
2.5 

Connect Electrical Service 

 

 

WARNING 

Shorting electrical components can result in 
serious injury or death from electrical shock 
and can cause equipment damage. Electrical 
power must be locked out and tagged out 
before performing any electrical work. All 
electrical work or any work done inside a 
control panel or junction box must be 
performed by a qualified electrician and comply 
with applicable codes.

 

 
All wiring external of the cabinet is provided by the user 
to comply with local electrical codes.  

 
 
2.5.1  Three-phase wiring 

 

A  wiring  schematic  is  stowed  inside  the  control  panel 
mounted  on  the  back  of  the  cabinet.  After  wiring  is 
completed,  keep  a  copy  of  the  schematic  with  the 
manual  for  future  reference  and  for  electrical 
replacement parts. 
 

2.5.1.1

  Refer to the wiring schematic and wire from the 

users  disconnect  to  the  panel  and  from  the  panel  to  the 
dust-collector  motor,  per  instruction  on  the  motor  data 
plate. 

 

 

Содержание BNP 6012

Страница 1: ...le that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability...

Страница 2: ...al physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if...

Страница 3: ...om nozzle 8 9 Blowback through media hose 8 10 Blasting does not begin when foot pedal is pressed 8 11 Blasting continues after foot pedal is released 8 12 Media buildup in cabinet hopper 8 13 Static...

Страница 4: ...g clean air When the foot pedal is released blasting stops 1 6 Reverse Pulse Dust Collector Options WARNING All dust is hazardous to breathe Emissions can occur from the dust collection system Identif...

Страница 5: ...ed Assembly in Section 9 3 Use a boron carbide nozzle when blasting with aggressive media as noted in Section 1 9 4 1 8 Reclaimer Options 1 8 1 A 900 cfm pull thru reclaimer utilizes a CDC 1 reverse p...

Страница 6: ...t hose and nozzle for wear and replace parts as needed When using aggressive media only occasionally install an optional aluminum oxide kit which includes rubber curtains for the cabinet interior and...

Страница 7: ...rough the feed assembly If the filter does not remove enough moisture to keep media dry and flowing it may be necessary to install an air dryer or aftercooler in the air supply line 1 11 Electrical Re...

Страница 8: ...mage the hose NOTE The hose wire helps dissipate static electricity in the conveying hose and helps ground each segment For the hose wire to dissipate static electricity the wire must touch the metal...

Страница 9: ...ource to the air filter inlet WARNING Hose disconnection while under pressure can cause serious injury or death Use safety lock pins or safety wire to lock twist on couplings together and prevent acci...

Страница 10: ...the metering valve 2 7 Set Air Inlet Damper Figure 9 2 7 1 The air inlet damper is located on the top of the cabinet and must be set to match the cabinet dimensions and reclaimer size The air damper...

Страница 11: ...nometer The optional manometer kit is listed in Section 9 1 3 3 1 Consistent static pressure is necessary for precise media separation as the reclaimer s efficiency is achieved by a centrifugal balanc...

Страница 12: ...2 inches from the top rails on the inside track 4 2 I n c h e s Figure 14 3 5 4 Attach hinged track Figure 15 3 5 4 1 With the door open place the hinged track on the inside and outside track supports...

Страница 13: ...ns in both sides of the hinged track to lock it upright when it is lifted vertical The track could fall if left unlocked and cause severe injury 4 0 OPERATION NOTICE Do not pulse new dust collectors o...

Страница 14: ...interlock system will prevent blasting if the door is open 4 4 Blasting Operation 4 4 1 Slowly open the air supply to the cabinet Check for air leaks on the initial startup and periodically thereafte...

Страница 15: ...servoir 4 7 2 Switch OFF the lights and exhauster 5 0 ADJUSTMENTS 5 1 Blasting Pressure pilot regulator Figure 18 5 1 1 The pilot regulator located on the top left side of the cabinet enables the user...

Страница 16: ...usty media and poor visibility and possible media blockage in the conveying hose If the damper is opened too far it may cause carryover usable media carried into the dust collector and result in exces...

Страница 17: ...in the cabinet enclosure Do not confuse cabinet static pressure with reclaimer static pressure which is controlled by the dust collector damper as noted in Section 5 4 Reclaimer pressure must be set...

Страница 18: ...one end of the 3 16 ID tubing to one of the tubing connectors elbows at the top of the manometer by pushing it over the barbed adaptor 5 8 3 Leave the needle protector on the needle and insert the ne...

Страница 19: ...taking the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area NOTE If the manometer installation is permanent the manom...

Страница 20: ...cates saturated filter cartridge Refer to the dust collector owner s manual 6 2 2 Check exhaust air for dust Dust discharge at the dust collector outlet indicates a leaking or damaged filter cartridge...

Страница 21: ...change gloves are held in place using spring rings sewn into the attachment end of the glove To install insert the glove into the arm port so one spring is on the inside of the port and the other is...

Страница 22: ...indow and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean the surfaces of the cabinet and window frame 7 5 4 Peel a short section of adhesive backing from the 5 16 thic...

Страница 23: ...each side compressing the ends to seal 7 7 4 Diffuser lens replacement 7 7 4 1 Remove the four nuts and washers attaching the hold down cover to the cabinet and remove the cover Move the light module...

Страница 24: ...nlet 7 8 2 If it is necessary to remove the reclaimer to access the wear plate mounting screw remove the media hose or metering valve whichever is easier then remove the reclaimer mounting bolts and r...

Страница 25: ...begin at the installation note preceding Paragraph 7 9 12 7 9 7 Remove the top liner and cylinder liner Grind the tack welds from the bottom of the cylinder liner that secure the liner to the tube th...

Страница 26: ...move the clamps after the liner is secured 7 9 20 7th Align the front edge of the inlet top liner to the front of the inlet housing and use self drilling screws through the existing holes to secure NO...

Страница 27: ...ange and 7 feet at lower flange Depending on conditions such as height and accessibility it may be easier to replace the inlet baffle if the reclaimer body is removed from the hopper and leg assembly...

Страница 28: ...ector Replace hose and route it with as few bends as possible to prevent wear 8 1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect flex hose for blockage 8 2 Abnormall...

Страница 29: ...ached to the reclaimer hopper or media metering valve may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the f...

Страница 30: ...kout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the system s wiring schematic Refer to Sections 2 5 1 and 2 5 2 8 13 2 Dust collector damper closed too...

Страница 31: ...2 bore 48 table requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 3...

Страница 32: ...25494 7212 with 900 cfm 25517 7212 with 1200 cfm 25519 Rubber curtain set black for 6012 27768 for 7212 27746 Rubber curtain set white for 6012 27767 for 7212 27745 Extension Nozzles Figure 34 Item D...

Страница 33: ...2711 Quick Change clampless attachment 28639 8 Clamp for clamp attached glove 11576 9 Grommet media and air hose 11798 10 Foot pedal assembly less tubing 20483 with tubing 14 feet 20195 11 Bracket doo...

Страница 34: ...1 Hose media clear specify ft required 12476 12 Wide spray nozzle Tungsten carbide No 6 11947 Boron carbide No 6 11934 No 8 11944 13 Wide spray nozzle nut Knurled brass 11916 Urethane covered 12906 14...

Страница 35: ...lock 03117 9 Washer 1 4 flat 03116 Figure 39 9 7 Foot Pedal Assembly Figure 40 Item Description Stock No Foot pedal assembly less tubing includes items 1 thru 9 20483 with tubing w 14 ft item 10 20195...

Страница 36: ...assembly 19231 10 Filter 1 2 manual drain air 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off nozzle 131...

Страница 37: ...eet required 7 ID for 900 cfm 12448 12 ID for 1200 and 1800 cfm w RPH 12460 5 Clamp hose for 4 hose 11577 for 5 hose 11578 for 6 hose 00750 for 7 8 and two for 12 hose 11576 6 Wye pipe adaptor 4 x 4 x...

Страница 38: ...1200 cfm 19223 1800 cfm 23028 5 Screen assembly 21265 6 Latch assembly door 12263 7 Gasket door 900 cfm 11745 1200 cfm and 1800 cfm 11766 8 Door assembly w gasket and latch 14271 9 Gasket 2 adhesive...

Страница 39: ...23153 1 Top liner 900 cfm 23059 1200 cfm 22689 1800 cfm 22695 2 Baffle lined 900 cfm 13694 1200 cfm 25437 1800 cfm one piece includes Item 3 22696 3 Inner cylinder liner 900 cfm 24203 1200 cfm 25438 4...

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