2009 ZERO S / DS OWNER'S MANUAL
23
MAINTENANCE SCHEDULE
The scheduled maintenance must be done in accordance with this chart to keep the Zero S/DS motorcycle in
good running condition. The initial maintenance is vitally important and must not be neglected.
NOTE:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
NO.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi/1000 km
or
1 month
4000 mi/7000 km
or
6 months
8000 mi/13000 km
or
12 months
12000 mi/19000 km
or
18 months
16000 mi/25000 km
or
24 month
20000 mi/31000 km
or
30 month
1
Front Brake
• Check operation, fluid level, and for fluid leakage.
• Replace brake pads if necessary
2
Rear Brake
• Check operation, fluid level, and for fluid leakage.
• Replace brake pads if necessary
3
Brakes Hoses
• Check for cracks or damage.
• Replace
Every 4 years
4t
Wheels
• Check runout and for damage.
• Replace if necessary
5
Tires
• Check tread depth and for damage.
• Replace if necessary
• Check air pressure (S–35 psi, DS–32 psi)
• Correct if necessary
6
Wheel
Bearings
• Check bearings for smooth operation.
• Replace if necessary
7
Swingarm Pivot
Bearings
• Check bearing assemblies for looseness.
• Moderately repack with lithium grease.
• Ensure main pivot bolt is properly torqued (see
torque table - page 22
8
Drive Chain
• Check chain slack / alignment and condition.
• Adjust and lubricate chain with chain lubricant
thoroughly.
• Replace worn chain.
Every 600 mi/1000 km and after washing the motorcycle or riding in the rain
9
Steering Bearings
• Check bearing assembly for looseness.
• Moderately repack with lithium grease every 16000
mi (25000 km) or 24 months.
Repack
10
Chassis Fasteners
• Check all chassis fittings and fasteners.
• Correct if necessary
11
Front Brake Lever
Pivot Shaft
• Apply lithium grease (all-purpose grease) lightly
12
Rear Brake Pedal
Pivot Shaft
• Apply lithium grease (all-purpose grease) lightly
13
Sidestand Pivots
• Check operation.
• Apply lithium grease (all-purpose grease) lightly
14
Sidestand Switch
• Check operation and replace if necessary.
15
Front Fork
• Check operation and for oil leakage.
• Replace if necessary
16
Rear Shock
Absorber Assembly
• Check operation and for oil leakage.
• Replace if necessary.
17
Throttle Grip
Housing and Cable
• Check operation and free play.
MAI
NTE
NAN
C
E AN
D R
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P
AI
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