4
JOHNSON CONTROLS
SECTION
1
GENERAL CHILLER
INFORMATION & SAFETY
Introduction
..............................................................7
Warranty ....................................................................7
Safety ..........................................................................7
Standards for Safety ................................................7
Responsibility for Safety ...........................................8
About this Manual.....................................................8
Misuse of Equipment ................................................8
Suitability for Application .......................................8
Structural Support ....................................................8
Mechanical Strength ................................................8
General Access ........................................................8
Pressure Systems .....................................................8
Electrical ..................................................................8
Rotating Parts ..........................................................9
Sharp Edges .............................................................9
Refrigerants and Oils ...............................................9
High Temperature and Pressure Cleaning ...............9
Emergency Shutdown ...............................................9
Material Safety Data ...............................................10
SECTION
2
PRODUCT DESCRIPTION
Introduction .............................................................14
General Description ..............................................14
Compressor ...........................................................14
Evaporator ............................................................15
Condenser ..............................................................15
Oil Separator / System ..........................................16
Oil Cooling ...........................................................16
Capacity Control ...................................................16
Power and Control Panel ......................................16
Microprocessor Controls .......................................17
Motor Current Protection ......................................17
Motor Protection Module ......................................18
Current Overload ...................................................18
Thermal Overload ..................................................19
Current Imbalance .................................................19
Improper Phase Sequence ......................................19
Motor Protector Dip Switch Settings ....................20
Motor Starting .........................................................22
Keypad Controls ......................................................22
Display ...................................................................22
Entry ......................................................................23
Setpoints ................................................................23
Clock ......................................................................23
Print .......................................................................23
Program .................................................................23
Accessories and Options ........................................23
Multiple Point Power Connection (Standard) .......23
Single-Point Power Connection
with Individual Circuit Protection .........................23
Single-Point Power Connection
with Combined Circuit Protection .........................23
Single-Point Power Connection
without Circuit Protection .....................................23
Control Circuit Terminal Block .............................23
Building Automation System (BAS) Interface ......23
Condenser Coil Protection ....................................23
DX Cooler Options ..................................................24
300 PSIG (21 bar) Waterside Design Working
Pressure ..................................................................24
1-1/2” (38 mm) Insulation .....................................24
Flange Accessory ...................................................24
Remote DX Cooler ................................................24
Flow Switch Accessory ........................................24
Star-Delta Compressor Motor Starter ....................24
Unit Enclosures ........................................................24
Fans...........................................................................24
Sound Reduction Options .......................................24
Vibration Isolation .................................................24
Unit Nomenclature & Nameplate
Engineering Data .....................................................25
Basic Part Number .................................................25
Options Section of Part Number ............................26
SECTION
3
HANDLING AND STORAGE
Delivery and Storage
..............................................27
Inspection
................................................................27
Moving the Chiller
.................................................27
Lifting Weights .....................................................27
Unit Rigging
............................................................28
SECTION
4
INSTALLATION
Location Requirements ..........................................29
Outdoor Installations ..............................................29
Indoor Installations .................................................29
Location Clearances ................................................29
Installation of Vibration Isolators..........................30
Installation .............................................................30
Shipping Braces .......................................................30
Pipework Connection ..............................................30
General Requirements ...........................................30
Water Treatment .....................................................31
Pipework Arrangement ..........................................32
Connection Types & Sizes .......................................32
Cooler Connections .................................................32
Option Flanges .......................................................32
Refrigerant Relief Valve Piping
............................32
Ductwork Connection
............................................32
TABLE OF CONTENTS
Содержание YCAS0098EB
Страница 36: ...36 JOHNSON CONTROLS POWER AND CONTROL PANEL LAYOUTS WYE DELTA TYPICAL FIG 8 POWER PANEL SECTION 00263VIP 4...
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Страница 64: ...64 JOHNSON CONTROLS Technical Data ELEMENTARY DIAGRAM FIG 18 ELEMENTARY DIAGRAM ACROSS THE LINE START...
Страница 68: ...68 JOHNSON CONTROLS Technical Data ELEMENTARY DIAGRAM FIG 21 ELEMENTARY DIAGRAM WYE DELTA START...
Страница 70: ...70 JOHNSON CONTROLS Technical Data FIG 22A CONTROL PANEL COMPONENT LOCATIONS...
Страница 71: ...71 JOHNSON CONTROLS FORM 201 18 NM7 LD03280 FIG 22B POWER PANEL COMPONENT LOCATION 7...
Страница 72: ...72 JOHNSON CONTROLS Technical Data LEGEND LD03281...
Страница 73: ...73 JOHNSON CONTROLS FORM 201 18 NM7 LD03282 LD03283 LD03284 7...
Страница 74: ...74 JOHNSON CONTROLS Technical Data CONNECTION DIAGRAM SYSTEM WIRING LD06256 LD03231 LD03232...
Страница 75: ...75 JOHNSON CONTROLS FORM 201 18 NM7 COMPRESSOR TERMINAL BOX LD03233 7...
Страница 76: ...76 JOHNSON CONTROLS LD03285 Technical Data...
Страница 77: ...77 JOHNSON CONTROLS FORM 201 18 NM7 3 4 5 6 3 4 5 6 7 8 5 6 3 4 7 8 9 10 LD06840A 7...
Страница 113: ...113 JOHNSON CONTROLS FORM 201 18 NM7 COMPRESSOR COMPONENTS CONT D FIG 40 COMPRESSOR COMPONENTS LD03669 7...
Страница 114: ...114 JOHNSON CONTROLS COMPRESSOR COMPONENTS CONT D FIG 41 COMPRESSOR COMPONENTS LD03670 Technical Data...
Страница 181: ...181 JOHNSON CONTROLS FORM 201 18 NM7 NOTES...
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