Yeswelder YWM-200 Скачать руководство пользователя страница 6

- 3 -

SAFETY

ELECTRIC SHOCK
CAN KILL.

3.a. The electrode and work (or ground) cir-

cuits  are  electrically  “hot”  when  the 
welder  is  on.  Do  not  touch  these  “hot” 
parts with your bare skin or wet clothing. 

Wear dry, hole-free gloves to insulate hands.

3.b.  Insulate  yourself  from  work  and  ground  using  dry  insula-

tion.  Make  certain  the  insulation  is  large  enough  to  cover 
your full area of physical contact with work and ground. 

    

In addition to the normal safety precautions, if welding 

must  be  performed  under  electrically  hazardous  con-
ditions (in damp locations or while wearing wet cloth-
ing;  on  metal  structures  such  as  floors,  gratings  or 
scaffolds; when in cramped positions such as sitting, 
kneeling or lying, if there is a high risk of unavoidable 
or  accidental  contact  with  the  workpiece  or  ground) 
use the following equipment:

    

• Semiautomatic DC Constant Voltage (Wire) Welder.

    

• DC Manual (Stick) Welder.

    

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode, 

electrode  reel,  welding  head,  nozzle  or  semiautomatic 
welding gun are also electrically “hot”.

3.d.  Always  be  sure  the  work  cable  makes  a  good  electrical 

connection  with  the  metal  being  welded.  The  connection 
should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical 

(earth) ground.

3.f.  Maintain  the  electrode  stinger,  work  clamp,  welding  cable 

and welding machine in good, safe operating condition. Re-
place damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of elec-

trode  stingers  connected  to  two  welders  because  voltage 
between the two can be the total of the open circuit voltage 
of both welders.

3.i. When working above floor level, use a safety belt to protect 

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

4.a. Use a shield with the proper filter and cover plates to pro-

tect  your  eyes  from  sparks  and  the  rays  of  the  arc  when 
welding or observing open arc welding. Welding shield and 
filter lens should conform to ANSI Z87. I standards.

4.b.  Use  suitable  clothing  made  from  durable  flame-resistant 

material to protect your skin and that of your helpers from 
the arc rays.

4.c.  Protect  other  nearby  personnel  with  suitable,  non-

flammable  screening  and/or  warn  them  not  to  watch  the 
arc nor expose themselves to the arc rays or to hot spatter 
or metal.

ARC RAYS CAN BURN.

FUMES AND GASES
CAN BE DANGEROUS.

5.a.  Welding  may  produce  fumes  and  gases 

hazardous  to  health.  Avoid  breathing 
these  fumes  and  gases.  When  welding, 

keep  your  head  out  of  the  fume.  Use  enough  ventilation 
and/or  exhaust  at  the  arc  to  keep  fumes  and  gases  away 
from the breathing zone. 

When welding hardfacing (see 

instructions  on  container  or  SDS)  or  on  lead  or  cad-
mium plated steel and other metals or coatings which 
produce  highly  toxic  fumes,  keep  exposure  as  low  as 
possible  and  within  applicable  OSHA  PEL  and  ACGIH 
TLV  limits  using  local  exhaust  or  mechanical  ventila-
tion unless exposure assessments indicate otherwise. 
In  confined  spaces  or  in  some  circumstances,  out-
doors,  a  respirator  may  also  be  required.  Additional 
precautions are also required when welding on galva-
nized steel.

5.b.  The  operation  of  welding  fume  control  equipment  is  af-

fected by various factors including proper use and position-
ing  of  the  equipment,  maintenance  of  the  equipment  and 
the  specific  welding  procedure  and  application  involved. 
Worker exposure level should be checked upon installation 
and periodically thereafter to be certain it is within applica-
ble OSHA PEL and ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon va-

pors coming from degreasing, cleaning or spraying opera-
tions.  The  heat  and  rays  of  the  arc  can  react  with  solvent 
vapors to form phosgene, a highly toxic gas, and other irri-
tating products.

5.d. Shielding gases used for arc welding can displace air and 

cause injury or death. Always use enough ventilation, espe-
cially in confined areas, to insure breathing air is safe.

5.e.  Read  and  understand  the  manufacturer’s  instructions  for 

this equipment and the consumables to be used, including 
the  Safety  Data  Sheet  (SDS)  and  follow  your  employer’s 
safety practices. SDS forms are available from your weld-
ing distributor or from the manufacturer.

5.f. Also see Item 1.b.

Содержание YWM-200

Страница 1: ...YWM 200 IGBT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED SPOOL GUN COMPATIBLE MIG STICK LIFT TIG Copyright YesWelder OPERATOR S MANUAL Aug 2023...

Страница 2: ...w YesWelder product We at YesWelder create quality products at dis counted prices to make welding affordable to everyone To help us serve you better and for further questions visit www yeswelder com T...

Страница 3: ...ATION 12 25 Performance Data Plate And Duty Cycle 12 13 Welding Preparation 13 Welding Wire Selection 14 Gas Selection 14 Set up for MIG GMTW Welding GMTW 14 19 Set up for Flux Cored Wire FCAW Welding...

Страница 4: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Страница 5: ...l is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and too...

Страница 6: ...form to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with...

Страница 7: ...the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cable...

Страница 8: ...0mm 445mm 17 65Kg Operating Temperature Range 20 C 50 C 4 F 122 F Storage Temperature Range 20 C 50 C 4 F 122 F TECHNICAL SPECIFICATIONS YWM 200 INSTALLATION 5 Read the entire installation section bef...

Страница 9: ...Drive Roller 023 0 30 030 035 on the machine 5 W Knurl Groove Drive Roller 030 035 6 U Knurl Groove Drive Roller 035 045 7 220V 110V Power Plug 8 24KD MIG Gun 9 Graphene Feeding Liner 10 Contact Tips...

Страница 10: ...E FEEDER WELDER Keep ammable material away Do not weld on closed containers ARC RAYS can burn eyes and skin Wear eye ear and body protection WARNING Observe all safety information throughout this manu...

Страница 11: ...he brass recepta cle 9 Wire Drive Polarity Lead Permits con guring the wire drive to positive or negative polarity by inserting into the positive or negative receptacle Ensure connector is tightly loc...

Страница 12: ...the machine to use 8 inch diameter spools The Wing Nut sets the brake friction to prevent the spool from over rotating when the trigger is re leased 18 Wire Drive Components Feeds wire from the wire...

Страница 13: ...to ensure the shielding gas ows through the gun Installing The Welding Wire ENSURE GAS AND ELECTRICAL SUPPLIES ARE DISCONNECTED Before proceeding remove the nozzle and the contact tip from the gun WAR...

Страница 14: ...nd tighten turn clockwise the pressure adjusting knob until the pressure roller applies enough force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause...

Страница 15: ...ANGLES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORRECT EXIT OF THE WIRE FROM THE GUN DO NOT BRING...

Страница 16: ...n minutes is up or you may experience less than speci ed duty cycle performance CAUTION DO NOT REGULARLY EXCEED THE DUTY CYCLE OR DAMAGE TO THE WELDER CAN RESULT Internal Thermal Protection The key to...

Страница 17: ...on Welding Wire Selection Gas Selection Connect the MIG gun into the EURO CONNECT SOCKET Connect the Wire Drive Polarity Lead 9 to the POSITIVE SOCKET Connect the work clamp to the NEGATIVE SOCKET Ens...

Страница 18: ...starts release trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops 2 IND inductance adjust the inductance from 10 10 with adjustmen...

Страница 19: ...s hot start arc start current range from 0 10 Select Manual MIG to allow separate setting for welding parameters such as the wire feed speed and voltage Choose the material shield gas Fe 75 Argon 25 C...

Страница 20: ...ck on Note the tensioner part needs to remove rst and remember to put it back Hold and snip the wire IMPORTANT wire can uncoil quickly without an appropriate holding Put the wire into the groove of th...

Страница 21: ...rward movements down the cable assembly all the way through and out the torch end Avoid kinking the liner Kinking the liner will damage it and require replacement 5 Place the tip holder over the end o...

Страница 22: ...nd euro connector using long nose pliers Unscrew the inlet guide tube from the wire feeding mechanism Feed the extended graphene liner into the outlet guide tube hole of the machine Euro connector Fee...

Страница 23: ...operation 2T 4T When 2T operation is selected press trigger Arc starts release trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops...

Страница 24: ...cup Please use the correct size and type of tungsten electrode in your project The small size of tungsten can handle the low welding current The tungsten electrode requires a sharpened tip in direct c...

Страница 25: ...rode slightly above the work maintaining the arc while traveling at an even speed To nish the weld break the arc by quickly snapping the electrode away from the workpiece Wait for the weld to cool and...

Страница 26: ...current is 50A and the arc force is 2 the actual welding current will be 60A However when the current increases to the maximum allowable value of 200A the welding current won t ascend anymore Hot Star...

Страница 27: ...for electrical energy to discharge before removing side panels Consumable Maintenance IT IS VERY IMPORTANT TO MAINTAIN THE CONSUMABLES TO AVOID THE NEED FOR PREMATURE REPLACEMENT OF THE GUN ASSEMBLY...

Страница 28: ...act YESWELDER sup port yeswelder com Frequent circuit breaker Trips PROBLEM POSSIBLE CAUSE COURSE OF ACTION Machine is drawing too much amperage due to use of larger size electrode Use a smaller elect...

Страница 29: ...Turn the ON OFF SWITCH to the ON position Circuit breaker has been tripped Make sure the circuit breaker has been reset Insuf cient feed drive roller pressure Adjust drive roller pressure Burr on end...

Страница 30: ...ian verify the voltage at your outlet If the voltage is appropriate verify that the circuit wiring is suf cient for the circuit breaker size Input power too low Decrease stick out the amount the wire...

Страница 31: ...d the tungsten Arc length too long Lower torch so that the tungsten is off of the work piece 5 64 13 64 2 5mm Arc wanders Tungsten incorrect or in poor condition Check that correct type of tungsten is...

Страница 32: ...s pure Argon gas and is connected and the torch gas valve is open Set the gas ow between 20 30 CFH ow rate Make sure the torch back cap is tted so that the o ring is inside the torch body Back cap not...

Страница 33: ...etely with base metal or a preceeding weld bead Increase amperage Select larger electrode and increase amperage Insuf cient heat input Place stringer bead in proper location at joint during welding Im...

Страница 34: ...31 WIRING DIAGRAM...

Страница 35: ......

Страница 36: ...WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567 www yeswelder com...

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