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Set up for Stick Welding (SMAW)

Electrode

Polarity

Usage

E7018, E6011, E6013

DCEP

This electrode is best for use with clean, bare steel and is suitable for moderate 
penetration.

E6010

DCEN

This electrode is usually used for building up heavy deposits of materal with less 
penetrationand thin sheet welding.

Electrode Size ø mm/Inch

Current Range (Amps)

3/32" or 0.09" (2.4mm)

60~95

1/8" or 0.125" (3.2mm)

100~130

11/64" 0r 0.15" (4.0mm)

130~165

13/64" or 0.19" (5.0mm)

165~260

Ÿ

Remove the Wire Drive Polarity Lead form the POSITIVE (+) or NEGATIVE (-) SOCKETS (Remove the MIG torch at the 
same time).

Ÿ

Check the electrode packaging to determine the recommended polarity and connect the electrode stringer and work clamp 
to the POSITIVE (+) or NEGATIVE (-) SOCKETS accordingly.

Ÿ

Place the electrode into the electrode holder firmly.

Ÿ

Ensure the work clamp has good contact with the workpiece on a clean, bare metal surface free of rust, paint, or coating.

Note:  For  Stick  welding,  DCEP  means  the  electrode  holder  is  connected  to  the  positive  socket  while  the  work 
clamp (workpiece) is connected to the negative socket. 

However,  various  electrodes  require  a  different  polarity  for  optimum  results.  Please  follow  the  electrode 
manufacturer’s recommendation on the correct polarity.

Ÿ

Turn the power source on and select the Stick function with Process Selection Button on the front panel.

Ÿ

Set the amperage with the Adjustment Knob (1).

Ÿ

Strike the electrode against the workpiece to create an arc and hold the electrode steady to maintain the arc.

Ÿ

Hold the electrode slightly above the work, maintaining the arc while traveling at an even speed.

Ÿ

To finish the weld, break the arc by quickly snapping the electrode away from the workpiece.

Ÿ

Wait for the weld to cool and carefully chip away the slag to reveal the weld metal below.

Welding Current Guide

Choosing the correct current for a particular welding job is critical. If the welding current is too low, the user will experience difficulty 
in striking and maintaining a stable arc. The electrode tends to stick to the workpiece, penetration is poor, and the weld ends up with 
a rounded profile. If the current is too high, the problems include burning through the base metal, undercut, and excessive spatters. 
The standard welding current for a particular job should be the maximum that won't burn through the base metal, overheat the tung-
sten electrode, or leave spatters sticking to the workpiece surface.

The table shows current ranges generally recommended for a general purpose type E6013 electrode.

In SMAW mode, the user can adjust four parameters directly. The description is as follows: 

VRD Optional:

The VRD feature is not embedded in the welder. It's available as an option. A voltage reduction device (VRD) is a hazard reduction 
device  that  lowers  the  welder’s  open  circuit  voltage  (OCV)  to  prevent  electric  shock  from  welding  current.  A  VRD  is  usually 
equipped  with  a  stick  welding  machine  in  wet  environments  or  conductive  confined  spaces.  The  designated  open  circuit  voltage 
(OCV) is not present before the electrode touches the workpiece. Instead, a low voltage for sensing purposes is presented between 
electrode and workpiece. It allows the electrode to touch the workpiece without overheating, sticking, or contamination.

Содержание YWM-200

Страница 1: ...YWM 200 IGBT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED SPOOL GUN COMPATIBLE MIG STICK LIFT TIG Copyright YesWelder OPERATOR S MANUAL Aug 2023...

Страница 2: ...w YesWelder product We at YesWelder create quality products at dis counted prices to make welding affordable to everyone To help us serve you better and for further questions visit www yeswelder com T...

Страница 3: ...ATION 12 25 Performance Data Plate And Duty Cycle 12 13 Welding Preparation 13 Welding Wire Selection 14 Gas Selection 14 Set up for MIG GMTW Welding GMTW 14 19 Set up for Flux Cored Wire FCAW Welding...

Страница 4: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Страница 5: ...l is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and too...

Страница 6: ...form to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with...

Страница 7: ...the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cable...

Страница 8: ...0mm 445mm 17 65Kg Operating Temperature Range 20 C 50 C 4 F 122 F Storage Temperature Range 20 C 50 C 4 F 122 F TECHNICAL SPECIFICATIONS YWM 200 INSTALLATION 5 Read the entire installation section bef...

Страница 9: ...Drive Roller 023 0 30 030 035 on the machine 5 W Knurl Groove Drive Roller 030 035 6 U Knurl Groove Drive Roller 035 045 7 220V 110V Power Plug 8 24KD MIG Gun 9 Graphene Feeding Liner 10 Contact Tips...

Страница 10: ...E FEEDER WELDER Keep ammable material away Do not weld on closed containers ARC RAYS can burn eyes and skin Wear eye ear and body protection WARNING Observe all safety information throughout this manu...

Страница 11: ...he brass recepta cle 9 Wire Drive Polarity Lead Permits con guring the wire drive to positive or negative polarity by inserting into the positive or negative receptacle Ensure connector is tightly loc...

Страница 12: ...the machine to use 8 inch diameter spools The Wing Nut sets the brake friction to prevent the spool from over rotating when the trigger is re leased 18 Wire Drive Components Feeds wire from the wire...

Страница 13: ...to ensure the shielding gas ows through the gun Installing The Welding Wire ENSURE GAS AND ELECTRICAL SUPPLIES ARE DISCONNECTED Before proceeding remove the nozzle and the contact tip from the gun WAR...

Страница 14: ...nd tighten turn clockwise the pressure adjusting knob until the pressure roller applies enough force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause...

Страница 15: ...ANGLES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORRECT EXIT OF THE WIRE FROM THE GUN DO NOT BRING...

Страница 16: ...n minutes is up or you may experience less than speci ed duty cycle performance CAUTION DO NOT REGULARLY EXCEED THE DUTY CYCLE OR DAMAGE TO THE WELDER CAN RESULT Internal Thermal Protection The key to...

Страница 17: ...on Welding Wire Selection Gas Selection Connect the MIG gun into the EURO CONNECT SOCKET Connect the Wire Drive Polarity Lead 9 to the POSITIVE SOCKET Connect the work clamp to the NEGATIVE SOCKET Ens...

Страница 18: ...starts release trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops 2 IND inductance adjust the inductance from 10 10 with adjustmen...

Страница 19: ...s hot start arc start current range from 0 10 Select Manual MIG to allow separate setting for welding parameters such as the wire feed speed and voltage Choose the material shield gas Fe 75 Argon 25 C...

Страница 20: ...ck on Note the tensioner part needs to remove rst and remember to put it back Hold and snip the wire IMPORTANT wire can uncoil quickly without an appropriate holding Put the wire into the groove of th...

Страница 21: ...rward movements down the cable assembly all the way through and out the torch end Avoid kinking the liner Kinking the liner will damage it and require replacement 5 Place the tip holder over the end o...

Страница 22: ...nd euro connector using long nose pliers Unscrew the inlet guide tube from the wire feeding mechanism Feed the extended graphene liner into the outlet guide tube hole of the machine Euro connector Fee...

Страница 23: ...operation 2T 4T When 2T operation is selected press trigger Arc starts release trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops...

Страница 24: ...cup Please use the correct size and type of tungsten electrode in your project The small size of tungsten can handle the low welding current The tungsten electrode requires a sharpened tip in direct c...

Страница 25: ...rode slightly above the work maintaining the arc while traveling at an even speed To nish the weld break the arc by quickly snapping the electrode away from the workpiece Wait for the weld to cool and...

Страница 26: ...current is 50A and the arc force is 2 the actual welding current will be 60A However when the current increases to the maximum allowable value of 200A the welding current won t ascend anymore Hot Star...

Страница 27: ...for electrical energy to discharge before removing side panels Consumable Maintenance IT IS VERY IMPORTANT TO MAINTAIN THE CONSUMABLES TO AVOID THE NEED FOR PREMATURE REPLACEMENT OF THE GUN ASSEMBLY...

Страница 28: ...act YESWELDER sup port yeswelder com Frequent circuit breaker Trips PROBLEM POSSIBLE CAUSE COURSE OF ACTION Machine is drawing too much amperage due to use of larger size electrode Use a smaller elect...

Страница 29: ...Turn the ON OFF SWITCH to the ON position Circuit breaker has been tripped Make sure the circuit breaker has been reset Insuf cient feed drive roller pressure Adjust drive roller pressure Burr on end...

Страница 30: ...ian verify the voltage at your outlet If the voltage is appropriate verify that the circuit wiring is suf cient for the circuit breaker size Input power too low Decrease stick out the amount the wire...

Страница 31: ...d the tungsten Arc length too long Lower torch so that the tungsten is off of the work piece 5 64 13 64 2 5mm Arc wanders Tungsten incorrect or in poor condition Check that correct type of tungsten is...

Страница 32: ...s pure Argon gas and is connected and the torch gas valve is open Set the gas ow between 20 30 CFH ow rate Make sure the torch back cap is tted so that the o ring is inside the torch body Back cap not...

Страница 33: ...etely with base metal or a preceeding weld bead Increase amperage Select larger electrode and increase amperage Insuf cient heat input Place stringer bead in proper location at joint during welding Im...

Страница 34: ...31 WIRING DIAGRAM...

Страница 35: ......

Страница 36: ...WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567 www yeswelder com...

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