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YWM-200

IGBT INVERTER MULTI-PROCESS WELDER (MIG, MAG,

FLUX-CORED, SPOOL GUN COMPATIBLE MIG, STICK, LIFT TIG)

OPERATOR’S MANUAL

Aug., 2023

Содержание YWM-200

Страница 1: ...YWM 200 IGBT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED SPOOL GUN COMPATIBLE MIG STICK LIFT TIG Copyright YesWelder OPERATOR S MANUAL Aug 2023...

Страница 2: ...w YesWelder product We at YesWelder create quality products at dis counted prices to make welding affordable to everyone To help us serve you better and for further questions visit www yeswelder com T...

Страница 3: ...ATION 12 25 Performance Data Plate And Duty Cycle 12 13 Welding Preparation 13 Welding Wire Selection 14 Gas Selection 14 Set up for MIG GMTW Welding GMTW 14 19 Set up for Flux Cored Wire FCAW Welding...

Страница 4: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Страница 5: ...l is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and too...

Страница 6: ...form to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with...

Страница 7: ...the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cable...

Страница 8: ...0mm 445mm 17 65Kg Operating Temperature Range 20 C 50 C 4 F 122 F Storage Temperature Range 20 C 50 C 4 F 122 F TECHNICAL SPECIFICATIONS YWM 200 INSTALLATION 5 Read the entire installation section bef...

Страница 9: ...Drive Roller 023 0 30 030 035 on the machine 5 W Knurl Groove Drive Roller 030 035 6 U Knurl Groove Drive Roller 035 045 7 220V 110V Power Plug 8 24KD MIG Gun 9 Graphene Feeding Liner 10 Contact Tips...

Страница 10: ...E FEEDER WELDER Keep ammable material away Do not weld on closed containers ARC RAYS can burn eyes and skin Wear eye ear and body protection WARNING Observe all safety information throughout this manu...

Страница 11: ...he brass recepta cle 9 Wire Drive Polarity Lead Permits con guring the wire drive to positive or negative polarity by inserting into the positive or negative receptacle Ensure connector is tightly loc...

Страница 12: ...the machine to use 8 inch diameter spools The Wing Nut sets the brake friction to prevent the spool from over rotating when the trigger is re leased 18 Wire Drive Components Feeds wire from the wire...

Страница 13: ...to ensure the shielding gas ows through the gun Installing The Welding Wire ENSURE GAS AND ELECTRICAL SUPPLIES ARE DISCONNECTED Before proceeding remove the nozzle and the contact tip from the gun WAR...

Страница 14: ...nd tighten turn clockwise the pressure adjusting knob until the pressure roller applies enough force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause...

Страница 15: ...ANGLES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORRECT EXIT OF THE WIRE FROM THE GUN DO NOT BRING...

Страница 16: ...n minutes is up or you may experience less than speci ed duty cycle performance CAUTION DO NOT REGULARLY EXCEED THE DUTY CYCLE OR DAMAGE TO THE WELDER CAN RESULT Internal Thermal Protection The key to...

Страница 17: ...on Welding Wire Selection Gas Selection Connect the MIG gun into the EURO CONNECT SOCKET Connect the Wire Drive Polarity Lead 9 to the POSITIVE SOCKET Connect the work clamp to the NEGATIVE SOCKET Ens...

Страница 18: ...starts release trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops 2 IND inductance adjust the inductance from 10 10 with adjustmen...

Страница 19: ...s hot start arc start current range from 0 10 Select Manual MIG to allow separate setting for welding parameters such as the wire feed speed and voltage Choose the material shield gas Fe 75 Argon 25 C...

Страница 20: ...ck on Note the tensioner part needs to remove rst and remember to put it back Hold and snip the wire IMPORTANT wire can uncoil quickly without an appropriate holding Put the wire into the groove of th...

Страница 21: ...rward movements down the cable assembly all the way through and out the torch end Avoid kinking the liner Kinking the liner will damage it and require replacement 5 Place the tip holder over the end o...

Страница 22: ...nd euro connector using long nose pliers Unscrew the inlet guide tube from the wire feeding mechanism Feed the extended graphene liner into the outlet guide tube hole of the machine Euro connector Fee...

Страница 23: ...operation 2T 4T When 2T operation is selected press trigger Arc starts release trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops...

Страница 24: ...cup Please use the correct size and type of tungsten electrode in your project The small size of tungsten can handle the low welding current The tungsten electrode requires a sharpened tip in direct c...

Страница 25: ...rode slightly above the work maintaining the arc while traveling at an even speed To nish the weld break the arc by quickly snapping the electrode away from the workpiece Wait for the weld to cool and...

Страница 26: ...current is 50A and the arc force is 2 the actual welding current will be 60A However when the current increases to the maximum allowable value of 200A the welding current won t ascend anymore Hot Star...

Страница 27: ...for electrical energy to discharge before removing side panels Consumable Maintenance IT IS VERY IMPORTANT TO MAINTAIN THE CONSUMABLES TO AVOID THE NEED FOR PREMATURE REPLACEMENT OF THE GUN ASSEMBLY...

Страница 28: ...act YESWELDER sup port yeswelder com Frequent circuit breaker Trips PROBLEM POSSIBLE CAUSE COURSE OF ACTION Machine is drawing too much amperage due to use of larger size electrode Use a smaller elect...

Страница 29: ...Turn the ON OFF SWITCH to the ON position Circuit breaker has been tripped Make sure the circuit breaker has been reset Insuf cient feed drive roller pressure Adjust drive roller pressure Burr on end...

Страница 30: ...ian verify the voltage at your outlet If the voltage is appropriate verify that the circuit wiring is suf cient for the circuit breaker size Input power too low Decrease stick out the amount the wire...

Страница 31: ...d the tungsten Arc length too long Lower torch so that the tungsten is off of the work piece 5 64 13 64 2 5mm Arc wanders Tungsten incorrect or in poor condition Check that correct type of tungsten is...

Страница 32: ...s pure Argon gas and is connected and the torch gas valve is open Set the gas ow between 20 30 CFH ow rate Make sure the torch back cap is tted so that the o ring is inside the torch body Back cap not...

Страница 33: ...etely with base metal or a preceeding weld bead Increase amperage Select larger electrode and increase amperage Insuf cient heat input Place stringer bead in proper location at joint during welding Im...

Страница 34: ...31 WIRING DIAGRAM...

Страница 35: ......

Страница 36: ...WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567 www yeswelder com...

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