4 - 31
ENG
CYLINDER AND PISTON
3.Measure:
●
Ring end gap
Out of specification
→
Replace.
NOTE:
You cannot measure the end gap on the
expander spacer of the oil control ring. If the oil
control ring rails show excessive gap, replace
all three rings.
End gap
Standard
Limit
Top
ring
0.20 ~ 0.40 mm
(0.0079 ~ 0.0157 in)
0.65 mm
(0.0256 in)
2nd
ring
0.40 ~ 0.60 mm
(0.0157 ~ 0.0236 in)
0.95 mm
(0.0374 in)
Oil
ring
0.2 ~ 0.7 mm
(0.0079 ~ 0.0276 in)
—
CHECKING THE PISTON PIN
1.Check:
●
Piston pin
Blue discoloration/grooves
→
Replace, then
check the lubrication system.
2.Measure:
●
Piston pin-to-piston clearance
*****************************************************
Measurement steps:
●
Measure the piston pin outside diameter
a
.
If out of specification, replace the piston pin.
●
Measure the piston inside diameter
b
.
●
Calculate the piston pin-to-piston clearance
with the following formula.
Outside diameter (piston pin):
19.991 ~ 20.000 mm
(0.7870 ~ 0.7874 in)
<Limit>: 19.971 mm (0.7863 in)
Piston pin bore inside diameter:
20.004 ~ 20.015 mm
(0.7876 ~ 0.7880 in)
<Limit>: 20.045 mm (0.7892 in)
Piston pin-to-piston clearance =
Bore size (piston pin)
b
–
Outside diameter (piston pin)
a
Содержание YFM400FAR
Страница 1: ...LIT 11616 16 02 5TE F8197 10 YFM400FAR SERVICE MANUAL ...
Страница 36: ...2 11 SPEC Cylinder head tightening sequence Item Standard Limit MAINTENANCE SPECIFICATIONS ...
Страница 48: ...2 23 SPEC 1 Radiator 2 Thermostat È To coolant reservoir COOLANT FLOW DIAGRAMS ...
Страница 49: ...2 24 SPEC OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Drive axle OIL FLOW DIAGRAMS ...
Страница 50: ...2 25 SPEC 1 Oil filter OIL FLOW DIAGRAMS ...
Страница 51: ...2 26 SPEC 1 Oil pump 2 Oil strainer OIL FLOW DIAGRAMS ...
Страница 310: ...9 3 ELEC CHECKING THE SWITCHES ...
Страница 338: ...9 31 ELEC LIGHTING SYSTEM ...
Страница 365: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U S A ...
Страница 367: ...LIT 11616 17 32 5UH F8197 10 YFM350FAS SUPPLEMENTARY SERVICE MANUAL ...
Страница 386: ... 12 SPEC Cylinder head tightening sequence Item Standard Limit 5 2 4 1 6 3 MAINTENANCE SPECIFICATIONS ...
Страница 396: ... 22 SPEC OIL FLOW DIAGRAMS 1 Camshaft 2 Crankshaft 3 Oil pump 4 Oil strainer OIL FLOW DIAGRAMS ...
Страница 397: ... 23 SPEC 1 Thermo unit 2 Oil pump 3 Oil filter È To oil cooler É From oil cooler OIL FLOW DIAGRAMS ...
Страница 398: ... 24 SPEC 1 Crankshaft 2 Oil filter OIL FLOW DIAGRAMS ...
Страница 480: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U S A ...