5-49
AC MAGNETO AND STARTER CLUTCH
•
Apply the sealant to the grommet of
the AC magneto lead.
2. Install:
•
Starter clutch drive gear "1"
Apply the engine oil on the starter
clutch drive gear inner circumference.
3. Install:
•
Starter clutch "1"
To rotor "2".
•
Install the starter clutch with its
plate side upward.
•
While installing the starter clutch,
push in the projections "a" one by
one on the clutch circumference.
•
Push in the starter clutch until it hits
the rotor.
4. Install:
•
Starter clutch assembly cover "1"
To rotor "2".
Install the starter clutch assembly
cover by fitting its pawls "a" into the
groove "b" in the rotor.
5. Install:
•
Woodruff key "1"
•
Rotor "2"
•
Degrease the contact surfaces of
the tapered portions of the crank-
shaft and rotor.
•
When installing the woodruff key,
make sure that its flat surface "a" is
in parallel with the crankshaft center
line "b".
•
When installing the rotor, align the
keyway "c" of the rotor with the
woodruff key.
6. Install:
•
Washer (rotor)
•
Nut (rotor) "1"
Use the sheave holder "2"
Tighten the rotor nut to 65 Nm (6.5
m•kg, 47 ft•lb), loosen and retighten
the rotor nut to 65 Nm (6.5 m•kg, 47
ft•lb).
7. Install:
•
Shaft "1"
•
Bearing "2"
•
Idle gear 2 "3"
Apply the engine oil on the shaft,
bearing and idle gear inner circumfer-
ence.
8. Install:
•
Dowel pin
•
Gasket [crankcase cover (left)]
•
Crankcase cover (left) "1"
•
Bolt [crankcase cover (left)]
Tighten the bolts in stage, using a
crisscross pattern.
9. Install:
•
Washer "1"
•
Torque limiter "2"
•
Washer
Apply the engine oil to the shaft and
washers.
10. Install:
•
Cover (idle gear 1) "1"
•
Bolt "2"
Install the cover (idle gear 1) with its
mark "a" facing upward.
YAMAHA Bond No. 1215
(ThreeBond
®
No. 1215):
90890-85505
Nut (rotor):
65 Nm (6.5 m•kg, 47
ft•lb)
Sheave holder:
YS-1880-A/90890-
01701
Bolt [crankcase cover
(left)]:
10 Nm (1.0 m•kg, 7.2
ft•lb)
Bolt:
10 Nm (1.0 m•kg, 7.2
ft•lb)
Содержание WR450Fv2008
Страница 2: ......
Страница 43: ...2 18 TIGHTENING TORQUES ...
Страница 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Страница 69: ...3 16 ENGINE INTAKE EXHAUST ...
Страница 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Страница 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Страница 96: ...5 2 RADIATOR 11 Pipe 1 O ring 1 1 12 Catch tank breather hose 1 13 Catch tank 1 Order Part name Q ty Remarks ...
Страница 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Страница 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Страница 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Страница 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Страница 209: ...7 12 ELECTRIC STARTING SYSTEM 5 Install Bolt 1 O ring 2 Apply the lithium soap base grease on the O ring ...
Страница 219: ......