5 - 2 4
VALVES AND VALVE SPRINGS
2. Measure:
•
Compressed spring force "a"
Out of specification
→
Replace.
b. Installed length
3. Measure:
•
Spring tilt "a"
Out of specification
→
Replace.
CHECKING THE VALVE LIFTERS
1. Inspect:
•
Valve lifter
Scratches/damage
→
Replace
both lifters and cylinder head.
INSTALLING THE VALVES
1. Apply:
•
Molybdenum disulfide oil
Onto the valve stem and valve
stem seal.
2. Install:
•
Valves "1"
•
Valve spring seats "2"
•
Valve stem seals "3"
•
Valve springs "4"
•
Valve spring retainers "5"
•
Make sure that each valve is in-
stalled in its original place, also re-
ferring to the painted color as
follows.
Intake (middle) "a": blue
Intake (right/left) "b": gray
Exhaust "c": brown
•
Install the valve springs with the
larger pitch "d" facing upward.
e. Smaller pitch
3. Install:
•
Valve cotters
While compressing the valve spring
with a valve spring compressor "1" in-
stall the valve cotters.
4. To secure the valve cotters onto
the valve stem, lightly tap the
valve tip with a piece of wood.
Hitting the valve tip with excessive
force could damage the valve.
5. Install:
•
Adjusting pad "1"
•
Valve lifter "2"
•
Apply the molybdenum disulfide oil
on the valve stem end.
•
Apply the engine oil on the valve lift-
ers.
•
Valve lifter must turn smoothly
when rotated with a finger.
•
Be careful to reinstall valve lifters
and pads in their original place.
Compressed spring
force:
Intake:
130.2–149.8 N at 27.87
mm (13.28–15.28 kg at
27.87 mm, 29.27–
33.68 lb at 1.10 in)
Exhaust:
123.1–141.7 N at 28.38
mm (12.55–14.45 kg at
28.38 mm, 27.67–
31.85 lb at 1.12 in)
Spring tilt limit:
Intake:
2.5°/1.7 mm (0.067 in)
Exhaust:
2.5°/1.6 mm (0.063 in)
Valve spring compres-
sor:
YM-4019/90890-04019
Содержание WR450Fv2008
Страница 2: ......
Страница 43: ...2 18 TIGHTENING TORQUES ...
Страница 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Страница 69: ...3 16 ENGINE INTAKE EXHAUST ...
Страница 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Страница 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Страница 96: ...5 2 RADIATOR 11 Pipe 1 O ring 1 1 12 Catch tank breather hose 1 13 Catch tank 1 Order Part name Q ty Remarks ...
Страница 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Страница 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Страница 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Страница 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Страница 209: ...7 12 ELECTRIC STARTING SYSTEM 5 Install Bolt 1 O ring 2 Apply the lithium soap base grease on the O ring ...
Страница 219: ......