6-19
FRONT FORK
The bending value is shown by one
half of the dial gauge reading.
Do not attempt to straighten a bent
inner tube as this may dangerous-
ly weaken the tube.
CHECKING THE OUTER TUBE
1. Inspect:
•
Outer tube "1"
Score marks/wear/damage
→
Re-
place.
CHECKING THE FRONT FORK
CAP BOLT
1. Inspect:
•
Front fork cap bolt "1"
•
O-ring "2"
•
Air bleed screw "3"
Wear/damage
→
Replace.
ASSEMBLING THE FRONT FORK
1. Wash the all parts in a clean sol-
vent.
2. Install:
•
Damper rod "1"
To inner tube "2".
To install the damper rod into the
inner tube, hold the inner tube
aslant. If the inner tube is held ver-
tically, the damper rod may fall into
it, damaging the valve inside.
3. Install:
•
Copper washer "1"
•
O-ring "2"
•
Base valve "3"
To inner tube "4".
4. Tighten:
•
Base valve "1"
•
Use a damper rod holder "2" to lock
the damper rod "3".
•
Apply the LOCTITE
®
on the base
valve thread.
5. Install:
•
Spring guide "1"
•
Locknut "2"
To damper rod "3".
•
Install the spring guide with its
smaller dia.end "a" facing down-
ward.
•
With its thread "b" facing upward,
fully finger tighten the locknut onto
the damper rod.
6. Install:
•
Dust seal "1"
•
Stopper ring "2"
•
Oil seal "3"
•
Oil seal washer "4"
•
Slide metal "5"
To inner tube "6".
•
Apply the fork oil on the inner tube.
•
When installing the oil seal, use vi-
nyl seat "a" with fork oil applied to
protect the oil seal lip.
•
Install the oil seal with its manufac-
ture's marks or number facing the
axle holder side.
•
Install the oil seal washer with its
projections "b" facing upward.
7. Install:
•
Piston metal "1"
Install the piston metal onto the slot
on inner tube.
8. Install:
•
Outer tube "1"
To inner tube "2".
Base valve:
55 Nm (5.5 m•kg, 40
ft•lb)
Damper rod holder:
YM-01494/90890-01494
Содержание WR450Fv2008
Страница 2: ......
Страница 43: ...2 18 TIGHTENING TORQUES ...
Страница 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Страница 69: ...3 16 ENGINE INTAKE EXHAUST ...
Страница 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Страница 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Страница 96: ...5 2 RADIATOR 11 Pipe 1 O ring 1 1 12 Catch tank breather hose 1 13 Catch tank 1 Order Part name Q ty Remarks ...
Страница 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Страница 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Страница 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Страница 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Страница 209: ...7 12 ELECTRIC STARTING SYSTEM 5 Install Bolt 1 O ring 2 Apply the lithium soap base grease on the O ring ...
Страница 219: ......