ENGINE SPECIFICATIONS
2-4
Piston
Diameter
67.975–67.990 mm (2.6762–2.6768 in)
Measuring point (from piston skirt bottom)
9.0 mm (0.35 in)
Piston-to-cylinder clearance
0.010–0.035 mm (0.0004–0.0014 in)
Piston pin bore inside diameter
16.002–16.013 mm (0.6300–0.6304 in)
Limit
16.043 mm (0.6316 in)
Piston pin outside diameter
15.995–16.000 mm (0.6297–0.6299 in)
Limit
15.975 mm (0.6289 in)
Piston-pin-to-piston-pin-bore clearance
0.002–0.018 mm (0.0001–0.0007 in)
Piston ring
Top ring
Ring
type
Barrel
End gap limit
0.60 mm (0.0236 in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026 in)
Side clearance limit
0.115 mm (0.0045 in)
2nd ring
Ring
type
Taper
End gap limit
0.85 mm (0.0335 in)
Ring side clearance
0.020–0.055 mm (0.0008–0.0022 in)
Side clearance limit
0.115 mm (0.0045 in)
Connecting rod
Oil clearance
0.036–0.060 mm (0.0014–0.0024 in)
Bearing color code
Code
1
Blue
Code
2
Black
Code
3
Brown
Code
4
Green
Crankshaft
Runout limit
0.030 mm (0.0012 in)
Crankshaft journal diameter
54.984-55.000 mm (2.1647-2.1654 in)
Journal oil clearance
0.040–0.087 mm (0.0016–0.0034 in)
Bearing color code
Code
0
White
Code
1
Blue
Code
2
Black
Code
3
Brown
Code
4
Green
Code
5
Yellow
Balancer
Oil clearance
0.036–0.060 mm (0.0014–0.0024 in)
Bearing color code
Code
1
Blue
Code
2
Black
Code
3
Brown
Code
4
Green
Clutch
Clutch type
Wet, centrifugal, multiple-disc
Friction plate thickness
2.92–3.08 mm (0.115–0.121 in)
Wear limit
2.82 mm (0.111 in)
Plate quantity
6 pcs
Содержание TMAX XP530E-A 2017
Страница 1: ...2017 SERVICE MANUAL XP530E A XP530 A XP530D A BV1 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 46: ...SPECIAL TOOLS 1 37...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 19 EAS30021 LUBRICATION DIAGRAMS...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23...
Страница 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Страница 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 76: ...COOLING SYSTEM DIAGRAMS 2 29...
Страница 78: ...CABLE ROUTING 2 31 EAS20021 CABLE ROUTING Headlight stay front view...
Страница 80: ...CABLE ROUTING 2 33 Front cowling assembly rear view...
Страница 82: ...CABLE ROUTING 2 35 Frame right side view...
Страница 84: ...CABLE ROUTING 2 37 Frame right side view...
Страница 86: ...CABLE ROUTING 2 39 Frame left side view...
Страница 88: ...CABLE ROUTING 2 41 Rear frame left side view...
Страница 90: ...CABLE ROUTING 2 43 Frame left side view...
Страница 92: ...CABLE ROUTING 2 45 Frame top view...
Страница 94: ...CABLE ROUTING 2 47 Frame top view...
Страница 96: ...CABLE ROUTING 2 49 Handlebar top and left side view for XP530E A XP530 A...
Страница 98: ...CABLE ROUTING 2 51 Handlebar front view for XP530E A XP530 A...
Страница 100: ...CABLE ROUTING 2 53 Handlebar top and left side view for XP530D A...
Страница 102: ...CABLE ROUTING 2 55 Handlebar front view for XP530D A...
Страница 104: ...CABLE ROUTING 2 57 Front brake front left side and right side view...
Страница 106: ...CABLE ROUTING 2 59 Frame right side view...
Страница 108: ...CABLE ROUTING 2 61 Rear brake right side view...
Страница 110: ...CABLE ROUTING 2 63 Fuel tank right side view...
Страница 112: ...CABLE ROUTING 2 65 Fuel tank left side view...
Страница 114: ...CABLE ROUTING 2 67 Fuel tank top view...
Страница 116: ...CABLE ROUTING 2 69 Air filter case and throttle body left side view...
Страница 118: ...CABLE ROUTING 2 71 Radiator right side view...
Страница 120: ...CABLE ROUTING 2 73 Radiator left side view...
Страница 122: ...CABLE ROUTING 2 75 Radiator top view...
Страница 124: ...CABLE ROUTING 2 77 Hydraulic unit assembly top and front view...
Страница 126: ...CABLE ROUTING 2 79...
Страница 164: ...PERIODIC MAINTENANCE 3 36...
Страница 329: ...GENERATOR AND STARTER CLUTCH 5 50 TIP Tighten the generator cover bolts in stages and in a crisscross pattern...
Страница 355: ...CRANKSHAFT 5 76 2 1 2 4 3...
Страница 358: ...TRANSMISSION 5 79...
Страница 363: ...RADIATOR 6 4 pressure c Measure the indicated pressure with the gauge...
Страница 387: ...THROTTLE BODY 7 14 2 2...
Страница 388: ...THROTTLE BODY 7 15...
Страница 392: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM XP530E A...
Страница 394: ...IGNITION SYSTEM 8 3 XP530 A...
Страница 396: ...IGNITION SYSTEM 8 5 XP530D A...
Страница 400: ...ELECTRIC STARTING SYSTEM 8 9 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM XP530E A...
Страница 402: ...ELECTRIC STARTING SYSTEM 8 11 XP530 A...
Страница 404: ...ELECTRIC STARTING SYSTEM 8 13 XP530D A...
Страница 410: ...CHARGING SYSTEM 8 19 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM XP530E A...
Страница 412: ...CHARGING SYSTEM 8 21 XP530 A...
Страница 414: ...CHARGING SYSTEM 8 23 XP530D A...
Страница 417: ...CHARGING SYSTEM 8 26...
Страница 418: ...LIGHTING SYSTEM 8 27 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM XP530E A...
Страница 420: ...LIGHTING SYSTEM 8 29 XP530 A...
Страница 422: ...LIGHTING SYSTEM 8 31 XP530D A...
Страница 426: ...SIGNALING SYSTEM 8 35 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM XP530E A...
Страница 428: ...SIGNALING SYSTEM 8 37 XP530 A...
Страница 430: ...SIGNALING SYSTEM 8 39 XP530D A...
Страница 437: ...SIGNALING SYSTEM 8 46...
Страница 438: ...COOLING SYSTEM 8 47 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM XP530E A...
Страница 440: ...COOLING SYSTEM 8 49 XP530 A...
Страница 442: ...COOLING SYSTEM 8 51 XP530D A...
Страница 445: ...COOLING SYSTEM 8 54...
Страница 446: ...FUEL INJECTION SYSTEM 8 55 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM XP530E A...
Страница 448: ...FUEL INJECTION SYSTEM 8 57 XP530 A...
Страница 450: ...FUEL INJECTION SYSTEM 8 59 XP530D A...
Страница 507: ...FUEL INJECTION SYSTEM 8 116...
Страница 508: ...CRUISE CONTROL SYSTEM for XP530D A 8 117 EAS20087 CRUISE CONTROL SYSTEM for XP530D A EAS30544 CIRCUIT DIAGRAM...
Страница 525: ...CRUISE CONTROL SYSTEM for XP530D A 8 134...
Страница 526: ...FUEL PUMP SYSTEM 8 135 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM XP530E A...
Страница 528: ...FUEL PUMP SYSTEM 8 137 XP530 A...
Страница 530: ...FUEL PUMP SYSTEM 8 139 XP530D A...
Страница 533: ...FUEL PUMP SYSTEM 8 142...
Страница 534: ...WINDSHIELD DRIVE SYSTEM for XP530D A 8 143 EAS20083 WINDSHIELD DRIVE SYSTEM for XP530D A EAS30517 CIRCUIT DIAGRAM...
Страница 538: ...GRIP WARMER SYSTEM for XP530D A 8 147 EAS20167 GRIP WARMER SYSTEM for XP530D A EAS31007 CIRCUIT DIAGRAM...
Страница 542: ...SEAT HEATER SYSTEM for XP530D A 8 151 EAS20312 SEAT HEATER SYSTEM for XP530D A EAS32438 CIRCUIT DIAGRAM...
Страница 547: ...SEAT HEATER SYSTEM for XP530D A 8 156...
Страница 548: ...ABS Anti lock Brake System 8 157 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM XP530E A...
Страница 550: ...ABS Anti lock Brake System 8 159 XP530 A...
Страница 552: ...ABS Anti lock Brake System 8 161 XP530D A...
Страница 554: ...ABS Anti lock Brake System 8 163 EAS30525 ABS COMPONENTS CHART 5 6 7 2 8 10 9 1 4 4 3...
Страница 583: ...ABS Anti lock Brake System 8 192...
Страница 584: ...SMART KEY SYSTEM 8 193 EAS20201 SMART KEY SYSTEM EAS31452 CIRCUIT DIAGRAM XP530E A...
Страница 586: ...SMART KEY SYSTEM 8 195 XP530 A...
Страница 588: ...SMART KEY SYSTEM 8 197 XP530D A...
Страница 605: ...SMART KEY SYSTEM 8 214...
Страница 606: ...ELECTRICAL COMPONENTS 8 215 EAS20089 ELECTRICAL COMPONENTS 17 1 20 6 3 2 4 5 7 8 9 18 19 10 11 16 15 13 12 14...
Страница 608: ...ELECTRICAL COMPONENTS 8 217 1 2 3 4 5 6 7 8 9 10 11 13 12...
Страница 610: ...ELECTRICAL COMPONENTS 8 219 22 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 20 21 19 2 18 1...
Страница 664: ...EVENT CODE TABLE 9 21...
Страница 669: ......
Страница 670: ......