FRONT BRAKE
4-51
TIP
•
Install the front brake master cylinder holder
with the “ ” mark “a” facing up.
•
Make sure that brake master cylinder assem-
bly touches the end of handlebar bracket “b”.
•
Install the brake master cylinder assembly to
the handlebar “3” at the specified angle “c”.
•
First, tighten the upper bolt, then the lower bolt.
2. Install:
•
Brake hose gaskets “1”
•
Brake hose “2”
•
Brake hose union bolt “3”
WARNING
EWA13531
Proper brake hose routing is essential to in-
sure safe vehicle operation.
NOTICE
ECA14160
When installing the brake hose onto the
brake master cylinder, make sure the brake
pipe touches the projection “a” as shown.
TIP
Turn the handlebar to the left and right to make
sure the brake hose does not touch other parts
(e.g., wire harness, cables, leads). Correct if
necessary.
3. Fill:
•
Brake master cylinder reservoir
(with the specified amount of the specified
brake fluid)
WARNING
EWA13540
• Use only the designated brake fluid. Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
• Refill with the same type of brake fluid that
is already in the system. Mixing brake fluids
may result in a harmful chemical reaction,
leading to poor brake performance.
• When refilling, be careful that water does
not enter the brake master cylinder reser-
voir. Water will significantly lower the boil-
ing point of the brake fluid and could cause
vapor lock.
NOTICE
ECA13540
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately.
4. Bleed:
•
Brake system
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM” on page 3-17.
5. Check:
•
Brake fluid level
Below the minimum level mark “a”
Add the
specified brake fluid to the proper level.
Refer to “CHECKING THE BRAKE FLUID
LEVEL” on page 3-15.
Angle “c” (brake master cylinder
and handlebar bracket)
120.1–122.7
Front brake hose union bolt
30 N·m (3.0 kgf·m, 22 lb·ft)
a
2
b
1
1
3
b
c
New
T
R
.
.
Specified brake fluid
DOT 4
1
3
a
2
Содержание TMAX XP530E-A 2017
Страница 1: ...2017 SERVICE MANUAL XP530E A XP530 A XP530D A BV1 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 46: ...SPECIAL TOOLS 1 37...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 19 EAS30021 LUBRICATION DIAGRAMS...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23...
Страница 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Страница 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 76: ...COOLING SYSTEM DIAGRAMS 2 29...
Страница 78: ...CABLE ROUTING 2 31 EAS20021 CABLE ROUTING Headlight stay front view...
Страница 80: ...CABLE ROUTING 2 33 Front cowling assembly rear view...
Страница 82: ...CABLE ROUTING 2 35 Frame right side view...
Страница 84: ...CABLE ROUTING 2 37 Frame right side view...
Страница 86: ...CABLE ROUTING 2 39 Frame left side view...
Страница 88: ...CABLE ROUTING 2 41 Rear frame left side view...
Страница 90: ...CABLE ROUTING 2 43 Frame left side view...
Страница 92: ...CABLE ROUTING 2 45 Frame top view...
Страница 94: ...CABLE ROUTING 2 47 Frame top view...
Страница 96: ...CABLE ROUTING 2 49 Handlebar top and left side view for XP530E A XP530 A...
Страница 98: ...CABLE ROUTING 2 51 Handlebar front view for XP530E A XP530 A...
Страница 100: ...CABLE ROUTING 2 53 Handlebar top and left side view for XP530D A...
Страница 102: ...CABLE ROUTING 2 55 Handlebar front view for XP530D A...
Страница 104: ...CABLE ROUTING 2 57 Front brake front left side and right side view...
Страница 106: ...CABLE ROUTING 2 59 Frame right side view...
Страница 108: ...CABLE ROUTING 2 61 Rear brake right side view...
Страница 110: ...CABLE ROUTING 2 63 Fuel tank right side view...
Страница 112: ...CABLE ROUTING 2 65 Fuel tank left side view...
Страница 114: ...CABLE ROUTING 2 67 Fuel tank top view...
Страница 116: ...CABLE ROUTING 2 69 Air filter case and throttle body left side view...
Страница 118: ...CABLE ROUTING 2 71 Radiator right side view...
Страница 120: ...CABLE ROUTING 2 73 Radiator left side view...
Страница 122: ...CABLE ROUTING 2 75 Radiator top view...
Страница 124: ...CABLE ROUTING 2 77 Hydraulic unit assembly top and front view...
Страница 126: ...CABLE ROUTING 2 79...
Страница 164: ...PERIODIC MAINTENANCE 3 36...
Страница 329: ...GENERATOR AND STARTER CLUTCH 5 50 TIP Tighten the generator cover bolts in stages and in a crisscross pattern...
Страница 355: ...CRANKSHAFT 5 76 2 1 2 4 3...
Страница 358: ...TRANSMISSION 5 79...
Страница 363: ...RADIATOR 6 4 pressure c Measure the indicated pressure with the gauge...
Страница 387: ...THROTTLE BODY 7 14 2 2...
Страница 388: ...THROTTLE BODY 7 15...
Страница 392: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM XP530E A...
Страница 394: ...IGNITION SYSTEM 8 3 XP530 A...
Страница 396: ...IGNITION SYSTEM 8 5 XP530D A...
Страница 400: ...ELECTRIC STARTING SYSTEM 8 9 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM XP530E A...
Страница 402: ...ELECTRIC STARTING SYSTEM 8 11 XP530 A...
Страница 404: ...ELECTRIC STARTING SYSTEM 8 13 XP530D A...
Страница 410: ...CHARGING SYSTEM 8 19 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM XP530E A...
Страница 412: ...CHARGING SYSTEM 8 21 XP530 A...
Страница 414: ...CHARGING SYSTEM 8 23 XP530D A...
Страница 417: ...CHARGING SYSTEM 8 26...
Страница 418: ...LIGHTING SYSTEM 8 27 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM XP530E A...
Страница 420: ...LIGHTING SYSTEM 8 29 XP530 A...
Страница 422: ...LIGHTING SYSTEM 8 31 XP530D A...
Страница 426: ...SIGNALING SYSTEM 8 35 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM XP530E A...
Страница 428: ...SIGNALING SYSTEM 8 37 XP530 A...
Страница 430: ...SIGNALING SYSTEM 8 39 XP530D A...
Страница 437: ...SIGNALING SYSTEM 8 46...
Страница 438: ...COOLING SYSTEM 8 47 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM XP530E A...
Страница 440: ...COOLING SYSTEM 8 49 XP530 A...
Страница 442: ...COOLING SYSTEM 8 51 XP530D A...
Страница 445: ...COOLING SYSTEM 8 54...
Страница 446: ...FUEL INJECTION SYSTEM 8 55 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM XP530E A...
Страница 448: ...FUEL INJECTION SYSTEM 8 57 XP530 A...
Страница 450: ...FUEL INJECTION SYSTEM 8 59 XP530D A...
Страница 507: ...FUEL INJECTION SYSTEM 8 116...
Страница 508: ...CRUISE CONTROL SYSTEM for XP530D A 8 117 EAS20087 CRUISE CONTROL SYSTEM for XP530D A EAS30544 CIRCUIT DIAGRAM...
Страница 525: ...CRUISE CONTROL SYSTEM for XP530D A 8 134...
Страница 526: ...FUEL PUMP SYSTEM 8 135 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM XP530E A...
Страница 528: ...FUEL PUMP SYSTEM 8 137 XP530 A...
Страница 530: ...FUEL PUMP SYSTEM 8 139 XP530D A...
Страница 533: ...FUEL PUMP SYSTEM 8 142...
Страница 534: ...WINDSHIELD DRIVE SYSTEM for XP530D A 8 143 EAS20083 WINDSHIELD DRIVE SYSTEM for XP530D A EAS30517 CIRCUIT DIAGRAM...
Страница 538: ...GRIP WARMER SYSTEM for XP530D A 8 147 EAS20167 GRIP WARMER SYSTEM for XP530D A EAS31007 CIRCUIT DIAGRAM...
Страница 542: ...SEAT HEATER SYSTEM for XP530D A 8 151 EAS20312 SEAT HEATER SYSTEM for XP530D A EAS32438 CIRCUIT DIAGRAM...
Страница 547: ...SEAT HEATER SYSTEM for XP530D A 8 156...
Страница 548: ...ABS Anti lock Brake System 8 157 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM XP530E A...
Страница 550: ...ABS Anti lock Brake System 8 159 XP530 A...
Страница 552: ...ABS Anti lock Brake System 8 161 XP530D A...
Страница 554: ...ABS Anti lock Brake System 8 163 EAS30525 ABS COMPONENTS CHART 5 6 7 2 8 10 9 1 4 4 3...
Страница 583: ...ABS Anti lock Brake System 8 192...
Страница 584: ...SMART KEY SYSTEM 8 193 EAS20201 SMART KEY SYSTEM EAS31452 CIRCUIT DIAGRAM XP530E A...
Страница 586: ...SMART KEY SYSTEM 8 195 XP530 A...
Страница 588: ...SMART KEY SYSTEM 8 197 XP530D A...
Страница 605: ...SMART KEY SYSTEM 8 214...
Страница 606: ...ELECTRICAL COMPONENTS 8 215 EAS20089 ELECTRICAL COMPONENTS 17 1 20 6 3 2 4 5 7 8 9 18 19 10 11 16 15 13 12 14...
Страница 608: ...ELECTRICAL COMPONENTS 8 217 1 2 3 4 5 6 7 8 9 10 11 13 12...
Страница 610: ...ELECTRICAL COMPONENTS 8 219 22 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 20 21 19 2 18 1...
Страница 664: ...EVENT CODE TABLE 9 21...
Страница 669: ......
Страница 670: ......