TROUBLESHOOTING
9-3
•
Improperly connected hose
•
Damaged pipe
•
Improperly connected pipe
Fuel system
1. Throttle body (-ies)
•
Damaged or loose throttle body joint
2. Air filter
•
Clogged air filter element
Chassis
1. Brake(s)
•
Dragging brake
Electrical system
1. Spark plug(s)
•
Incorrect spark plug gap
•
Incorrect spark plug heat range
2. Ignition system
•
Faulty ECU
EAS30608
OVERCOOLING
Cooling system
1. Thermostat
•
Thermostat stays open
EAS30609
POOR BRAKING PERFORMANCE
•
Worn brake pad
•
Worn brake disc
•
Air in hydraulic brake system
•
Leaking brake fluid
•
Faulty brake caliper kit
•
Faulty brake caliper seal
•
Loose union bolt
•
Damaged brake hose
•
Oil or grease on the brake disc
•
Oil or grease on the brake pad
•
Incorrect brake fluid level
EAS30610
FAULTY FRONT FORK LEGS
Leaking oil
•
Bent, damaged or rusty inner tube
•
Cracked or damaged outer tube
•
Improperly installed oil seal
•
Damaged oil seal lip
•
Incorrect oil level (high)
•
Loose damper rod bolt
•
Damaged damper rod bolt copper washer
•
Cracked or damaged cap bolt O-ring
Malfunction
•
Bent or damaged inner tube
•
Bent or damaged outer tube
•
Damaged fork spring
•
Worn or damaged outer tube bushing
•
Bent or damaged damper rod
•
Incorrect oil viscosity
•
Incorrect oil level
EAS30611
UNSTABLE HANDLING
1. Handlebar
•
Bent or improperly installed handlebar
2. Steering head components
•
Improperly installed upper bracket
•
Improperly installed lower bracket
(improperly tightened ring nut)
•
Bent steering stem
•
Damaged ball bearing or bearing race
3. Front fork leg(s)
•
Uneven oil levels (both front fork legs)
•
Unevenly tensioned fork spring (both front
fork legs)
•
Broken fork spring
•
Bent or damaged inner tube
•
Bent or damaged outer tube
4. Swingarm
•
Worn bearing or bushing
•
Bent or damaged swingarm
5. Rear shock absorber assembly
•
Faulty rear shock absorber spring
•
Leaking oil or gas
6. Tire(s)
•
Uneven tire pressures (front and rear)
•
Incorrect tire pressure
•
Uneven tire wear
7. Wheel(s)
•
Incorrect wheel balance
•
Deformed cast wheel
•
Damaged wheel bearing
•
Bent or loose wheel axle
•
Excessive wheel runout
8. Frame
•
Bent frame
•
Damaged steering head pipe
•
Improperly installed bearing race
EAS30612
FAULTY LIGHTING OR SIGNALING SYSTEM
Headlight does not come on
•
Faulty headlight assembly
•
Too many electrical accessories
•
Hard charging
•
Incorrect connection
•
Improperly grounded circuit
•
Poor contacts (dimmer switch)
•
Faulty headlight relay (dimmer)
•
Faulty ignition system relay
•
Faulty remote control unit
Содержание TMAX XP530E-A 2017
Страница 1: ...2017 SERVICE MANUAL XP530E A XP530 A XP530D A BV1 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 46: ...SPECIAL TOOLS 1 37...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 19 EAS30021 LUBRICATION DIAGRAMS...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23...
Страница 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Страница 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 76: ...COOLING SYSTEM DIAGRAMS 2 29...
Страница 78: ...CABLE ROUTING 2 31 EAS20021 CABLE ROUTING Headlight stay front view...
Страница 80: ...CABLE ROUTING 2 33 Front cowling assembly rear view...
Страница 82: ...CABLE ROUTING 2 35 Frame right side view...
Страница 84: ...CABLE ROUTING 2 37 Frame right side view...
Страница 86: ...CABLE ROUTING 2 39 Frame left side view...
Страница 88: ...CABLE ROUTING 2 41 Rear frame left side view...
Страница 90: ...CABLE ROUTING 2 43 Frame left side view...
Страница 92: ...CABLE ROUTING 2 45 Frame top view...
Страница 94: ...CABLE ROUTING 2 47 Frame top view...
Страница 96: ...CABLE ROUTING 2 49 Handlebar top and left side view for XP530E A XP530 A...
Страница 98: ...CABLE ROUTING 2 51 Handlebar front view for XP530E A XP530 A...
Страница 100: ...CABLE ROUTING 2 53 Handlebar top and left side view for XP530D A...
Страница 102: ...CABLE ROUTING 2 55 Handlebar front view for XP530D A...
Страница 104: ...CABLE ROUTING 2 57 Front brake front left side and right side view...
Страница 106: ...CABLE ROUTING 2 59 Frame right side view...
Страница 108: ...CABLE ROUTING 2 61 Rear brake right side view...
Страница 110: ...CABLE ROUTING 2 63 Fuel tank right side view...
Страница 112: ...CABLE ROUTING 2 65 Fuel tank left side view...
Страница 114: ...CABLE ROUTING 2 67 Fuel tank top view...
Страница 116: ...CABLE ROUTING 2 69 Air filter case and throttle body left side view...
Страница 118: ...CABLE ROUTING 2 71 Radiator right side view...
Страница 120: ...CABLE ROUTING 2 73 Radiator left side view...
Страница 122: ...CABLE ROUTING 2 75 Radiator top view...
Страница 124: ...CABLE ROUTING 2 77 Hydraulic unit assembly top and front view...
Страница 126: ...CABLE ROUTING 2 79...
Страница 164: ...PERIODIC MAINTENANCE 3 36...
Страница 329: ...GENERATOR AND STARTER CLUTCH 5 50 TIP Tighten the generator cover bolts in stages and in a crisscross pattern...
Страница 355: ...CRANKSHAFT 5 76 2 1 2 4 3...
Страница 358: ...TRANSMISSION 5 79...
Страница 363: ...RADIATOR 6 4 pressure c Measure the indicated pressure with the gauge...
Страница 387: ...THROTTLE BODY 7 14 2 2...
Страница 388: ...THROTTLE BODY 7 15...
Страница 392: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM XP530E A...
Страница 394: ...IGNITION SYSTEM 8 3 XP530 A...
Страница 396: ...IGNITION SYSTEM 8 5 XP530D A...
Страница 400: ...ELECTRIC STARTING SYSTEM 8 9 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM XP530E A...
Страница 402: ...ELECTRIC STARTING SYSTEM 8 11 XP530 A...
Страница 404: ...ELECTRIC STARTING SYSTEM 8 13 XP530D A...
Страница 410: ...CHARGING SYSTEM 8 19 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM XP530E A...
Страница 412: ...CHARGING SYSTEM 8 21 XP530 A...
Страница 414: ...CHARGING SYSTEM 8 23 XP530D A...
Страница 417: ...CHARGING SYSTEM 8 26...
Страница 418: ...LIGHTING SYSTEM 8 27 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM XP530E A...
Страница 420: ...LIGHTING SYSTEM 8 29 XP530 A...
Страница 422: ...LIGHTING SYSTEM 8 31 XP530D A...
Страница 426: ...SIGNALING SYSTEM 8 35 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM XP530E A...
Страница 428: ...SIGNALING SYSTEM 8 37 XP530 A...
Страница 430: ...SIGNALING SYSTEM 8 39 XP530D A...
Страница 437: ...SIGNALING SYSTEM 8 46...
Страница 438: ...COOLING SYSTEM 8 47 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM XP530E A...
Страница 440: ...COOLING SYSTEM 8 49 XP530 A...
Страница 442: ...COOLING SYSTEM 8 51 XP530D A...
Страница 445: ...COOLING SYSTEM 8 54...
Страница 446: ...FUEL INJECTION SYSTEM 8 55 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM XP530E A...
Страница 448: ...FUEL INJECTION SYSTEM 8 57 XP530 A...
Страница 450: ...FUEL INJECTION SYSTEM 8 59 XP530D A...
Страница 507: ...FUEL INJECTION SYSTEM 8 116...
Страница 508: ...CRUISE CONTROL SYSTEM for XP530D A 8 117 EAS20087 CRUISE CONTROL SYSTEM for XP530D A EAS30544 CIRCUIT DIAGRAM...
Страница 525: ...CRUISE CONTROL SYSTEM for XP530D A 8 134...
Страница 526: ...FUEL PUMP SYSTEM 8 135 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM XP530E A...
Страница 528: ...FUEL PUMP SYSTEM 8 137 XP530 A...
Страница 530: ...FUEL PUMP SYSTEM 8 139 XP530D A...
Страница 533: ...FUEL PUMP SYSTEM 8 142...
Страница 534: ...WINDSHIELD DRIVE SYSTEM for XP530D A 8 143 EAS20083 WINDSHIELD DRIVE SYSTEM for XP530D A EAS30517 CIRCUIT DIAGRAM...
Страница 538: ...GRIP WARMER SYSTEM for XP530D A 8 147 EAS20167 GRIP WARMER SYSTEM for XP530D A EAS31007 CIRCUIT DIAGRAM...
Страница 542: ...SEAT HEATER SYSTEM for XP530D A 8 151 EAS20312 SEAT HEATER SYSTEM for XP530D A EAS32438 CIRCUIT DIAGRAM...
Страница 547: ...SEAT HEATER SYSTEM for XP530D A 8 156...
Страница 548: ...ABS Anti lock Brake System 8 157 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM XP530E A...
Страница 550: ...ABS Anti lock Brake System 8 159 XP530 A...
Страница 552: ...ABS Anti lock Brake System 8 161 XP530D A...
Страница 554: ...ABS Anti lock Brake System 8 163 EAS30525 ABS COMPONENTS CHART 5 6 7 2 8 10 9 1 4 4 3...
Страница 583: ...ABS Anti lock Brake System 8 192...
Страница 584: ...SMART KEY SYSTEM 8 193 EAS20201 SMART KEY SYSTEM EAS31452 CIRCUIT DIAGRAM XP530E A...
Страница 586: ...SMART KEY SYSTEM 8 195 XP530 A...
Страница 588: ...SMART KEY SYSTEM 8 197 XP530D A...
Страница 605: ...SMART KEY SYSTEM 8 214...
Страница 606: ...ELECTRICAL COMPONENTS 8 215 EAS20089 ELECTRICAL COMPONENTS 17 1 20 6 3 2 4 5 7 8 9 18 19 10 11 16 15 13 12 14...
Страница 608: ...ELECTRICAL COMPONENTS 8 217 1 2 3 4 5 6 7 8 9 10 11 13 12...
Страница 610: ...ELECTRICAL COMPONENTS 8 219 22 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 20 21 19 2 18 1...
Страница 664: ...EVENT CODE TABLE 9 21...
Страница 669: ......
Страница 670: ......