
CONNECTING RODS AND PISTONS
5-76
TIP
•
Be sure to reinstall each big end bearing in its
original place.
•
Align the projections “a” on the big end bear-
ings with the notches “b” in the connecting rods
and connecting rod caps.
•
Make sure that the projection “c” on the con-
necting rod cap faces the same direction as the
“Y” mark “d” on the connecting rod.
2. Tighten:
•
Connecting rod bolts
NOTICE
ECA18390
Tighten the connecting rod bolts using the
plastic-region tightening angle method. Al-
ways install new bolts.
TIP
Install by carrying out the following procedures in
order to assemble in the most suitable condition.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Replace the connecting rod bolts with new
ones.
b. Clean the connecting rod bolts and lubricate
the bolt threads and seats with molybdenum
disulfide oil.
c. After installing the big end bearing, assemble
the connecting rod and connecting rod cap
without installing them onto the crankshaft.
d. Tighten the connecting rod bolt while check-
ing that the sections shown “a” and “b” are
flush with each other by touching the surface.
TIP
To install the connecting rod cap, care should be
taken not to install it at an angle and the position
should not be out of alignment.
e. Loosen the connecting rod bolt, remove the
connecting rod and connecting rod cap and
install these parts to the crankshaft with the
big end bearing kept in the current condition.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
3. Install:
•
Oil ring expander “1”
•
Lower oil ring rail “2”
•
Upper oil ring rail “3”
•
2nd ring “4”
•
Top ring “5”
(into the piston)
TIP
Be sure to install the piston rings so that the
manufacturer’s marks or numbers “a” face up.
4. Install:
•
Piston “1”
(onto the respective connecting rod “2”)
•
Piston pin “3”
•
Piston pin clips “4”
a
b
c
d
New
Connecting rod bolt
30 N·m (3.0 kgf·m, 22 lb·ft)
a. Side machined face
b. Thrusting faces
T
R
.
.
a
b
New
Содержание MTN1000 2016
Страница 1: ...2016 SERVICE MANUAL MTN1000 MTN1000G B67 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 Crankcase and cylinder right side view...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 Timing chain cover and oil pipe right side view...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 Oil pump and oil cooler bottom view...
Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Camshaft and balancer shaft top view...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Crankshaft rear view...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Crankshaft and transmission top view...
Страница 80: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 82: ...COOLING SYSTEM DIAGRAMS 2 37...
Страница 84: ...CABLE ROUTING 2 39 EAS20021 CABLE ROUTING Handlebar front view...
Страница 86: ...CABLE ROUTING 2 41 Headlight front view...
Страница 88: ...CABLE ROUTING 2 43 Radiator cover right side view...
Страница 90: ...CABLE ROUTING 2 45 Clutch cable and O2 sensor lead right side view...
Страница 92: ...CABLE ROUTING 2 47 Electrical components tray left side view...
Страница 94: ...CABLE ROUTING 2 49 ECU Engine Control Unit left side view...
Страница 96: ...CABLE ROUTING 2 51 Handlebar top view...
Страница 98: ...CABLE ROUTING 2 53 Frame top view...
Страница 100: ...CABLE ROUTING 2 55 Frame top view...
Страница 102: ...CABLE ROUTING 2 57 Frame top view...
Страница 104: ...CABLE ROUTING 2 59 Rear fender top view...
Страница 106: ...CABLE ROUTING 2 61 Rear fender left side view...
Страница 108: ...CABLE ROUTING 2 63 Rear brake hose right side view...
Страница 110: ...CABLE ROUTING 2 65 Front brake hose left side view...
Страница 112: ...CABLE ROUTING 2 67 Front brake hose left side view...
Страница 114: ...CABLE ROUTING 2 69 Hydraulic unit assembly top and left side view...
Страница 116: ...CABLE ROUTING 2 71 Fuel tank bottom and left side view...
Страница 118: ...CABLE ROUTING 2 73 Canister...
Страница 120: ...CABLE ROUTING 2 75 Air filter case and throttle bodies top and left side view...
Страница 122: ...CABLE ROUTING 2 77 Air cut off valve right side view...
Страница 124: ...CABLE ROUTING 2 79 Radiator left side view...
Страница 126: ...CABLE ROUTING 2 81 Radiator right side view...
Страница 128: ...CABLE ROUTING 2 83 Muffler top and left side view...
Страница 130: ...CABLE ROUTING 2 85...
Страница 183: ...GENERAL CHASSIS 1 4 12 Air scoop bolt 1 5 N m 0 15 kgf m 1 1 lb ft T R 2 1 b b d a a c...
Страница 190: ...GENERAL CHASSIS 2 4 19 TIP Slide the fuel tank rivet in the arrow direction and remove it 1 2...
Страница 201: ...FRONT WHEEL 4 30 WARNING EWA13500 Make sure the brake hose is routed properly...
Страница 362: ...CONNECTING RODS AND PISTONS 5 79 a...
Страница 378: ...TRANSMISSION 5 95...
Страница 408: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM...
Страница 414: ...AIR INDUCTION SYSTEM 7 21...
Страница 418: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Страница 423: ...IGNITION SYSTEM 8 6...
Страница 424: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Страница 429: ...ELECTRIC STARTING SYSTEM 8 12...
Страница 430: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Страница 431: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 18 Battery 19 Engine ground...
Страница 433: ...CHARGING SYSTEM 8 16...
Страница 434: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Страница 437: ...LIGHTING SYSTEM 8 20...
Страница 438: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Страница 446: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM...
Страница 449: ...COOLING SYSTEM 8 32...
Страница 450: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Страница 540: ...CRUISE CONTROL SYSTEM 8 123 EAS20087 CRUISE CONTROL SYSTEM EAS30544 CIRCUIT DIAGRAM...
Страница 542: ...CRUISE CONTROL SYSTEM 8 125 EAS30666 CRUISE CONTROL CIRCUIT OPERATION 20 19 18 17 16 15 14 13 12 11 10 7 6 3 2 1 9 8 5 4...
Страница 556: ...FUEL PUMP SYSTEM 8 139 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM...
Страница 559: ...FUEL PUMP SYSTEM 8 142...
Страница 560: ...IMMOBILIZER SYSTEM 8 143 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM...
Страница 569: ...IMMOBILIZER SYSTEM 8 152...
Страница 570: ...ABS Anti lock Brake System 8 153 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM...
Страница 572: ...ABS Anti lock Brake System 8 155 EAS30525 ABS COMPONENTS CHART 1 5 6 7 10 9 8 12 1 2 3 4 11...
Страница 574: ...ABS Anti lock Brake System 8 157 EAS30844 ABS COUPLER LOCATION CHART 2 1 4 3 5...
Страница 597: ...ABS Anti lock Brake System 8 180...
Страница 598: ...STEERING DAMPER SYSTEM 8 181 EAS20259 STEERING DAMPER SYSTEM EAS32036 CIRCUIT DIAGRAM...
Страница 603: ...STEERING DAMPER SYSTEM 8 186...
Страница 604: ...ELECTRICAL COMPONENTS 8 187 EAS20089 ELECTRICAL COMPONENTS 4 2 1 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 3 16...
Страница 606: ...ELECTRICAL COMPONENTS 8 189 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 11 21...
Страница 608: ...ELECTRICAL COMPONENTS 8 191 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 10 13 12 14 15 16 17 18 11...
Страница 626: ...ELECTRICAL COMPONENTS 8 209...
Страница 655: ......
Страница 656: ......