CABLE ROUTING
2-80
1. Cooling system air bleed hose
2. Clamp
3. Thermostat assembly
4. Hose clamp
5. Radiator inlet hose
6. Cylinder
7. Crankcase
8. Generator cover
9. Water pump outlet pipe
10.Radiator outlet hose
A. Point the end of the clamp toward the white
paint mark on the cooling system air bleed
hose. Make sure that the clamp is not
installed on the flange of the hose fitting of
the thermostat assembly.
B. Align the white paint mark on the cooling sys-
tem air bleed hose with the projection on the
thermostat assembly. Insert the cooling sys-
tem air bleed hose until it contacts the projec-
tion on the thermostat assembly.
C. Align the white paint mark on the radiator
inlet hose, projection on the radiator, and
opening of the hose clamp.
Install the radiator inlet hose up to the center
of the projection on the radiator.
After installing the hose clamp, the end of the
radiator inlet hose should be over the projec-
tion on the radiator.
D. Oval shaped projection on the hose clamp (2
locations)
E. Align the yellow paint mark on the radiator
inlet hose with the projection on the thermo-
stat assembly and oval shaped projections on
the hose clamp.
Insert the radiator inlet hose until it contacts
the projection on the thermostat assembly.
F. Clamp installation details
G. 2 mm (0.08 in) or more
H. Installed length: 20 mm (0.79 in)
I. Make sure that the clamp is not installed on
the flange of the hose fitting of the thermostat
assembly.
J. When installing the thermostat assembly,
make sure that the claw on the thermostat
assembly engage the recess on the genera-
tor cover.
K. Hose clamp installation details
L. 3 mm (0.12 in) or more
M. Plug-in length
N. Make sure that the hose clamp is not
installed on the flange of the hose fitting of
the thermostat assembly.
O. Make sure that the hose clamp is not
installed in a slanted position as shown in the
illustration.
P. Make sure to hook the end of the hose clamp
securely onto the projection on the hose
clamp. (not like as shown in the illustration)
Q. Install the hose clamp so that both ends are
parallel to each other.
R. Make sure that the projection on the center of
the hose clamp contacts with the cut out in
the end of the hose clamp.
S. Face the opening of the hose clamp to the
left.
Содержание MTN1000 2016
Страница 1: ...2016 SERVICE MANUAL MTN1000 MTN1000G B67 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 Crankcase and cylinder right side view...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 Timing chain cover and oil pipe right side view...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 Oil pump and oil cooler bottom view...
Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Camshaft and balancer shaft top view...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Crankshaft rear view...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Crankshaft and transmission top view...
Страница 80: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 82: ...COOLING SYSTEM DIAGRAMS 2 37...
Страница 84: ...CABLE ROUTING 2 39 EAS20021 CABLE ROUTING Handlebar front view...
Страница 86: ...CABLE ROUTING 2 41 Headlight front view...
Страница 88: ...CABLE ROUTING 2 43 Radiator cover right side view...
Страница 90: ...CABLE ROUTING 2 45 Clutch cable and O2 sensor lead right side view...
Страница 92: ...CABLE ROUTING 2 47 Electrical components tray left side view...
Страница 94: ...CABLE ROUTING 2 49 ECU Engine Control Unit left side view...
Страница 96: ...CABLE ROUTING 2 51 Handlebar top view...
Страница 98: ...CABLE ROUTING 2 53 Frame top view...
Страница 100: ...CABLE ROUTING 2 55 Frame top view...
Страница 102: ...CABLE ROUTING 2 57 Frame top view...
Страница 104: ...CABLE ROUTING 2 59 Rear fender top view...
Страница 106: ...CABLE ROUTING 2 61 Rear fender left side view...
Страница 108: ...CABLE ROUTING 2 63 Rear brake hose right side view...
Страница 110: ...CABLE ROUTING 2 65 Front brake hose left side view...
Страница 112: ...CABLE ROUTING 2 67 Front brake hose left side view...
Страница 114: ...CABLE ROUTING 2 69 Hydraulic unit assembly top and left side view...
Страница 116: ...CABLE ROUTING 2 71 Fuel tank bottom and left side view...
Страница 118: ...CABLE ROUTING 2 73 Canister...
Страница 120: ...CABLE ROUTING 2 75 Air filter case and throttle bodies top and left side view...
Страница 122: ...CABLE ROUTING 2 77 Air cut off valve right side view...
Страница 124: ...CABLE ROUTING 2 79 Radiator left side view...
Страница 126: ...CABLE ROUTING 2 81 Radiator right side view...
Страница 128: ...CABLE ROUTING 2 83 Muffler top and left side view...
Страница 130: ...CABLE ROUTING 2 85...
Страница 183: ...GENERAL CHASSIS 1 4 12 Air scoop bolt 1 5 N m 0 15 kgf m 1 1 lb ft T R 2 1 b b d a a c...
Страница 190: ...GENERAL CHASSIS 2 4 19 TIP Slide the fuel tank rivet in the arrow direction and remove it 1 2...
Страница 201: ...FRONT WHEEL 4 30 WARNING EWA13500 Make sure the brake hose is routed properly...
Страница 362: ...CONNECTING RODS AND PISTONS 5 79 a...
Страница 378: ...TRANSMISSION 5 95...
Страница 408: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM...
Страница 414: ...AIR INDUCTION SYSTEM 7 21...
Страница 418: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Страница 423: ...IGNITION SYSTEM 8 6...
Страница 424: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Страница 429: ...ELECTRIC STARTING SYSTEM 8 12...
Страница 430: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Страница 431: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 18 Battery 19 Engine ground...
Страница 433: ...CHARGING SYSTEM 8 16...
Страница 434: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Страница 437: ...LIGHTING SYSTEM 8 20...
Страница 438: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Страница 446: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM...
Страница 449: ...COOLING SYSTEM 8 32...
Страница 450: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Страница 540: ...CRUISE CONTROL SYSTEM 8 123 EAS20087 CRUISE CONTROL SYSTEM EAS30544 CIRCUIT DIAGRAM...
Страница 542: ...CRUISE CONTROL SYSTEM 8 125 EAS30666 CRUISE CONTROL CIRCUIT OPERATION 20 19 18 17 16 15 14 13 12 11 10 7 6 3 2 1 9 8 5 4...
Страница 556: ...FUEL PUMP SYSTEM 8 139 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM...
Страница 559: ...FUEL PUMP SYSTEM 8 142...
Страница 560: ...IMMOBILIZER SYSTEM 8 143 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM...
Страница 569: ...IMMOBILIZER SYSTEM 8 152...
Страница 570: ...ABS Anti lock Brake System 8 153 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM...
Страница 572: ...ABS Anti lock Brake System 8 155 EAS30525 ABS COMPONENTS CHART 1 5 6 7 10 9 8 12 1 2 3 4 11...
Страница 574: ...ABS Anti lock Brake System 8 157 EAS30844 ABS COUPLER LOCATION CHART 2 1 4 3 5...
Страница 597: ...ABS Anti lock Brake System 8 180...
Страница 598: ...STEERING DAMPER SYSTEM 8 181 EAS20259 STEERING DAMPER SYSTEM EAS32036 CIRCUIT DIAGRAM...
Страница 603: ...STEERING DAMPER SYSTEM 8 186...
Страница 604: ...ELECTRICAL COMPONENTS 8 187 EAS20089 ELECTRICAL COMPONENTS 4 2 1 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 3 16...
Страница 606: ...ELECTRICAL COMPONENTS 8 189 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 11 21...
Страница 608: ...ELECTRICAL COMPONENTS 8 191 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 10 13 12 14 15 16 17 18 11...
Страница 626: ...ELECTRICAL COMPONENTS 8 209...
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