
CABLE ROUTING
2-56
1. Injector #1
2. Injector #2
3. Injector #3
4. Coolant temperature sensor
5. Injector #4
6. Rivet
7. O
2
sensor coupler
8. Rear wheel sensor coupler
9. Rear brake light switch coupler
10.Neutral switch coupler
11.Yamaha diagnostic tool coupler
12.Plastic locking tie
13.Fuel pump lead
14.Canister purge hose (hose joint to canister)
15.Starter motor lead
16.Fuel tank drain hose
17.Stator coil coupler
18.Injector #4 lead
19.Coolant temperature sensor lead
20.Canister purge hose (to throttle body #3)
21.Canister purge hose (to throttle body #4)
22.Injector #3 lead
23.Canister purge hose (to throttle body #2)
24.Injector #2 lead
25.Canister purge hose (to throttle body #1)
26.Injector #1 lead
27.Brake hose (front brake master cylinder to
hydraulic unit)
28.Brake hose (hydraulic unit to front brake cali-
pers)
29.Frame
30.Rear brake light switch lead
31.Rear wheel sensor lead
32.Clamp
33.Wire harness
34.Battery box 1
35.Combination terminal
36.Round terminal
37.Engine ground lead
A. Insert the O
2
sensor coupler, the rear wheel
sensor coupler and rear brake light switch
coupler under the front brake hoses from
right side of the vehicle in the order as listed,
and then install the rivet to the bracket.
B. To O
2
sensor
C. There must not be any slack in the rear brake
light switch lead and rear wheel sensor lead
between the clamps of the front brake hose
and rear brake hose.
D. Fasten the starter motor lead and wire har-
ness between the branch section of the wire
harness and the engine ground terminal with
the plastic locking tie. Do not cut off the
excess end of the plastic locking tie and point
the end inward. The wire harness and the
section of the starter motor lead fastened by
the plastic locking tie may be positioned in
any order.
E. Install the wire harness clamp to the frame.
F. Make sure that the starter motor lead is not
routed over the canister purge hose (hose
joint to canister).
G. Route the fuel tank drain hose inside of the
wire harness.
H. Fasten the fuel rail and wire harness with the
plastic locking tie on the right side of the
branch portion of the injector #3 lead. Do not
fasten the injector #3 lead with the plastic
locking tie. Face the buckle of the plastic lock-
ing tie rearward. Do not cut off the excess
end and point the end of the plastic locking tie
downward.
I. Fasten the fuel rail and wire harness with the
plastic locking tie. Face the buckle of the
plastic locking tie rearward. Do not cut off the
excess end and point the end of the plastic
locking tie downward.
J. Route the coolant temperature sensor lead to
the left side of the canister purge hose (lead-
ing to throttle body #3).
K. Route the injector #1 lead over the injector
#2, injector #3, injector #4 leads and coolant
temperature sensor lead.
L. Top of vehicle
M. Make sure that the leads are not pinched
between the frame and brake hose.
N. Fasten the rear wheel sensor lead and rear
brake light switch lead with the clamp at the
paint mark on the brake hose. Face the open-
ing of the clamp upward.
O. The rear wheel sensor lead and rear brake
light switch lead may be routed in any order.
P. 5 mm (0.2 in) or less
Q. Top of the plastic locking tie
R. Fasten the wire harness and battery box with
the plastic locking tie. Cut off the excess por-
tion of the plastic locking tie and face the
buckle under the top of the plastic locking tie.
S. Fasten the engine ground leads with the bolt
so that the crimped section of the terminal is
facing upward.
Содержание MTN1000 2016
Страница 1: ...2016 SERVICE MANUAL MTN1000 MTN1000G B67 28197 E0...
Страница 2: ......
Страница 8: ......
Страница 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 Crankcase and cylinder right side view...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 Timing chain cover and oil pipe right side view...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 Oil pump and oil cooler bottom view...
Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 Camshaft and balancer shaft top view...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 Crankshaft rear view...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 Crankshaft and transmission top view...
Страница 80: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20020 COOLING SYSTEM DIAGRAMS...
Страница 82: ...COOLING SYSTEM DIAGRAMS 2 37...
Страница 84: ...CABLE ROUTING 2 39 EAS20021 CABLE ROUTING Handlebar front view...
Страница 86: ...CABLE ROUTING 2 41 Headlight front view...
Страница 88: ...CABLE ROUTING 2 43 Radiator cover right side view...
Страница 90: ...CABLE ROUTING 2 45 Clutch cable and O2 sensor lead right side view...
Страница 92: ...CABLE ROUTING 2 47 Electrical components tray left side view...
Страница 94: ...CABLE ROUTING 2 49 ECU Engine Control Unit left side view...
Страница 96: ...CABLE ROUTING 2 51 Handlebar top view...
Страница 98: ...CABLE ROUTING 2 53 Frame top view...
Страница 100: ...CABLE ROUTING 2 55 Frame top view...
Страница 102: ...CABLE ROUTING 2 57 Frame top view...
Страница 104: ...CABLE ROUTING 2 59 Rear fender top view...
Страница 106: ...CABLE ROUTING 2 61 Rear fender left side view...
Страница 108: ...CABLE ROUTING 2 63 Rear brake hose right side view...
Страница 110: ...CABLE ROUTING 2 65 Front brake hose left side view...
Страница 112: ...CABLE ROUTING 2 67 Front brake hose left side view...
Страница 114: ...CABLE ROUTING 2 69 Hydraulic unit assembly top and left side view...
Страница 116: ...CABLE ROUTING 2 71 Fuel tank bottom and left side view...
Страница 118: ...CABLE ROUTING 2 73 Canister...
Страница 120: ...CABLE ROUTING 2 75 Air filter case and throttle bodies top and left side view...
Страница 122: ...CABLE ROUTING 2 77 Air cut off valve right side view...
Страница 124: ...CABLE ROUTING 2 79 Radiator left side view...
Страница 126: ...CABLE ROUTING 2 81 Radiator right side view...
Страница 128: ...CABLE ROUTING 2 83 Muffler top and left side view...
Страница 130: ...CABLE ROUTING 2 85...
Страница 183: ...GENERAL CHASSIS 1 4 12 Air scoop bolt 1 5 N m 0 15 kgf m 1 1 lb ft T R 2 1 b b d a a c...
Страница 190: ...GENERAL CHASSIS 2 4 19 TIP Slide the fuel tank rivet in the arrow direction and remove it 1 2...
Страница 201: ...FRONT WHEEL 4 30 WARNING EWA13500 Make sure the brake hose is routed properly...
Страница 362: ...CONNECTING RODS AND PISTONS 5 79 a...
Страница 378: ...TRANSMISSION 5 95...
Страница 408: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM...
Страница 414: ...AIR INDUCTION SYSTEM 7 21...
Страница 418: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM...
Страница 423: ...IGNITION SYSTEM 8 6...
Страница 424: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM...
Страница 429: ...ELECTRIC STARTING SYSTEM 8 12...
Страница 430: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM...
Страница 431: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 18 Battery 19 Engine ground...
Страница 433: ...CHARGING SYSTEM 8 16...
Страница 434: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM...
Страница 437: ...LIGHTING SYSTEM 8 20...
Страница 438: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM...
Страница 446: ...COOLING SYSTEM 8 29 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM...
Страница 449: ...COOLING SYSTEM 8 32...
Страница 450: ...FUEL INJECTION SYSTEM 8 33 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM...
Страница 540: ...CRUISE CONTROL SYSTEM 8 123 EAS20087 CRUISE CONTROL SYSTEM EAS30544 CIRCUIT DIAGRAM...
Страница 542: ...CRUISE CONTROL SYSTEM 8 125 EAS30666 CRUISE CONTROL CIRCUIT OPERATION 20 19 18 17 16 15 14 13 12 11 10 7 6 3 2 1 9 8 5 4...
Страница 556: ...FUEL PUMP SYSTEM 8 139 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM...
Страница 559: ...FUEL PUMP SYSTEM 8 142...
Страница 560: ...IMMOBILIZER SYSTEM 8 143 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM...
Страница 569: ...IMMOBILIZER SYSTEM 8 152...
Страница 570: ...ABS Anti lock Brake System 8 153 EAS20085 ABS Anti lock Brake System EAS30843 CIRCUIT DIAGRAM...
Страница 572: ...ABS Anti lock Brake System 8 155 EAS30525 ABS COMPONENTS CHART 1 5 6 7 10 9 8 12 1 2 3 4 11...
Страница 574: ...ABS Anti lock Brake System 8 157 EAS30844 ABS COUPLER LOCATION CHART 2 1 4 3 5...
Страница 597: ...ABS Anti lock Brake System 8 180...
Страница 598: ...STEERING DAMPER SYSTEM 8 181 EAS20259 STEERING DAMPER SYSTEM EAS32036 CIRCUIT DIAGRAM...
Страница 603: ...STEERING DAMPER SYSTEM 8 186...
Страница 604: ...ELECTRICAL COMPONENTS 8 187 EAS20089 ELECTRICAL COMPONENTS 4 2 1 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 3 16...
Страница 606: ...ELECTRICAL COMPONENTS 8 189 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 11 21...
Страница 608: ...ELECTRICAL COMPONENTS 8 191 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 10 13 12 14 15 16 17 18 11...
Страница 626: ...ELECTRICAL COMPONENTS 8 209...
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