INSP
ADJ
L-40
INTRODUCTION/
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
3-1
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable Motorcycle
operation and a longer service life. The need for costly overhaul work will be greatly reduced. This
information applies to Motorcycles already in service as well as to new Motorcycles that are being
prepared for sale. All service technicians should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
SNO
S E R V I C E S
FREE
PAID
EVERY
2000km
I
II III IV V VI
ITEM
OPERATION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
VALVES
SPARK PLUG
CARBURETOR
*AIR FILTER
FUEL LINE
Check Valve clearances, adjust if necessary
Check condition, gap
Clean and reset if necessary
Check idle speed, Choke Lever operation. Tune if
necessary.
Clean, inspect & lubricate. (replace if necessary)
Check Fuel Hose, for cracks or damage.
Replace if necessary.
FRONT FORKS
STEERING RACE
BALL
WHEEL BEARING
WHEELS
REAR ARM PIVOT
CLUTCH
BRAKE SHOES
FRONT & REAR
BRAKE-FRONT &
REAR
OIL STRAINER
ENGINE OIL
FUEL FILTER
Repack grease
Repack grease
Replace Oil
Check operation/oil leakage, Repair if necessary.
Check Race Ball Assy. for looseness, Tighten/
Replace if necessary.
Check Bearing assembly for looseness, damage;
Replace if necessary.
Check runout, Spoke tightness, damage; Correct
it if necessary.
Check alignment marks on Push Lever and
Crankcase L.H. Adjust if necessary
Wash with petrol.
Replace with recommended oil (Warm engine
before draining)
Check for free flow of petrol, cleanliness of
Bowl/filter. Replace if necessary
Grease the brake cam.
Check Rear Arm assembly for looseness. Tighten
with specified torque if necessary.
Check for wear, replace if necessary.
EVERY 10,000 km
EVERY 10,000 km
EVERY 10,000 km
EVERY 10,000 km
Replace
Check operation/ Adjust if necessary.
Repack grease
EVERY 10,000 km
