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All rivet holes can now
be carefully drilled
through.

To avoid drilling into
roof lining a drill stop
must be used.

The roof skin is approx.
2-3 mm thick.

Ensure that a drilling
angle perpendicular
to the roof angle
is maintained.

APPLY PROTECTIVE SEALANTS

Stage 1

Apply liberally in and around holes. Allow to dry.

Stage 2

Apply liberally in and around holes

Stage 1

Liberally

apply a Zinc Rich Cold Galvanising

Solution to the inside surface and surrounds of
each drilled hole.

Allow solution to become touch dry before
proceeding with Stage 2 (approx. 10 min
depending on product used).

Stage 2

Liberally

apply a Mastic Silicone Sealant to the

inside surface and surrounds of each hole.

Drill
Stop

Warning!

Pay extra attention when
drilling these holes as this

is the location of the side

curtain airbag components

DRILL ROOF CHANNEL

REMOVE SWARF

Avoid pushing swarf
into the newly drilled
holes by removing
swarf from roof
channel with a
Vacuum Cleaner.

Vacuum swarf

Содержание LockNLoad Track Mounting Kit

Страница 1: ...unting Kit LNL Track Ford Ranger GEN3 GEN4 Mazda BT 50 GEN2 Double Cab 2011 TRACK MOUNT HEAVY DUTY ROOF RACK SYSTEM LEG AND BAR COMPONENTS SOLD SEPARATELY 8000316 MAXIMUM PRODUCT LOAD RATING 100 kg IMPORTANT LOAD WEIGHT OF PLATFORM or BARS MOUNTING SYSTEM ACCESSORIES CARGO PLEASE REFER TO VEHICLE MANUFACTURER SPECIFICATIONS FOR MAX ROOF LOAD CAPACITY OF VEHICLE THE LOWEST LOAD RATING APPLIES OFFRO...

Страница 2: ...ong edge Long edge REAR ROOF TRIM MEASUREMENT Approximately 185 mm from the rear of vehicle is a visible line on the roof trim This line will be cut in Step 5 NOTE image as viewed from above Use care when drilling these holes due to airbag location LEFT Track RIGHT Track 185 mm Visible line on roof trim Rectangular cut out at rear of vehicle If you have a factory snorkel fitted measure and mark 38...

Страница 3: ... TRIM Tape thick cardboard strips along Track CUT REAR ROOF TRIM Using a knife precisely cut the width of the rear section of roof trim as determined from Step 3 PEEL BACK ROOF TRIM Using your fingers carefully peel back the cut section of roof trim until the double sided tape underneath trim releases Continue to peel trim from roof until trim and double sided tape is off the vehicle It is importa...

Страница 4: ...MASKING TAPE 2 mm 2 mm SPOT DRILL RIVET HOLES With the help of an assistant hold track down firmly in roof channel Using the supplied 4 9 mm Drill Bit start spot drilling each rivet hole in the Track from the rear of the vehicle working consecutively frontward Ensure the Track does not move during this process by maintaining downward pressure on the Track Once complete remove Track taking care not...

Страница 5: ...lly apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each drilled hole Allow solution to become touch dry before proceeding with Stage 2 approx 10 min depending on product used Stage 2 Liberally apply a Mastic Silicone Sealant to the inside surface and surrounds of each hole Drill Stop Warning Pay extra attention when drilling these holes as this is the location o...

Страница 6: ... their respective holes through Track into roof channel Using a Rivet Gun punch each Rivet starting from the centre Rivet then follow the numerical riveting order as shown TRACK INSTALLATION 16 8 7 3 1 2 4 5 6 Vehicle Front To secure End Caps insert Rivet through End Cap and Track PLACE TRACK BACK INTO ROOF CHANNEL Accurately place Tracks over drilled holes in roof channel ensuring Track orientati...

Страница 7: ...ck both Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer 17 IF INSTALLING LOCKNLOAD ROOF RACKS CONTINUE ON TO STEP 18 IF INSTALLING A LOCKNLOAD PLATFORM SWITCH TO YOUR PLATFORM INSTRUCTIONS ...

Страница 8: ...ad Leg Kit sold separately remove all Leg Covers INSERT LEGS Slide the pre assembled Leg assemblies into the underside channel of LockNLoad Bars If Leg assemblies will not slide in loosen Screws to increase gap 19 20 From the LockNLoad Bar Kit sold separately remove Plastite Screw from each Bar end using a 2 Phillips Head Screwdriver and pull out End Caps from Bars Keep all parts aside for later i...

Страница 9: ...along the Track you want the Front and Rear Bars fitted We recommend a minimum of 700 mm between Bars 700 mm 22 SECURE BAR ASSEMBLY TO TRACKS From the LockNLoad Track Kit insert 1 x M6 Hex Screw through the two outer holes on Legs into Nut Plate as shown Loosely secure Screws using a 5 mm ball end Allen Key 24 ADJUST BAR OVER HANG Use a Tape Measure to ensure even Bar overhang on each side re adju...

Страница 10: ...bar in the table right Ensure measurement is taken from the centre of the Legs as shown X X Y Y X X Y Y 28 BAR SLOT MEASUREMENTS Bar 1 X ______mm x2 Bar 2 Y ______mm x2 The ends of each bar should be the same measurement respectively if not loosen M8 Set Screws and repeat Steps 23 28 SECURE LEGS TO BARS Tighten all M8 Set Screws to 9 Nm using a 13 mm Spanner 26 REPEAT AND REMOVE Repeat Steps 23 26...

Страница 11: ...he Bar channel outside of the Legs and subtract 20 mm from this measurement Using the remaining pieces of Slot Cover from the previous Step cut to this length and press into the underside channel of each Bar end as shown 30 20 mm BAR SLOT COVERS INSIDE LEG From the LockNLoad Bar Kit cut Bar Slot Covers as per measurements recorded in the previous Step and press into the underside channel of Bar en...

Страница 12: ...it assemble 1 x M6 Spring Washer and 1 x M6 Washer onto each M6 Hex Screw Insert through the outer holes on Legs into Nut Plates as shown 35 BAR FITMENT Slide Nut Plates in Track into position for Bar placement it doesn t have to be exact Place Bar assembly onto Tracks carefully locating the four central raised notches on base of Legs into the cut outs on Nut Plates as shown Take care not to damag...

Страница 13: ... spare vehicle key Write the key number which is stamped on the key in the box provided Replacement keys are available from Yakima stockists visit www yakima com au or www yakima co nz to find your nearest store or contact us directly on 1800 143 548 AU or 0800 4776 722 NZ CHECK BAR LEGS ARE SECURE Check all Bar Legs are secure SECURE BARS TO TRACKS Tighten all M6 Hex Screws to 5 Nm using a 10 mm ...

Страница 14: ...A AUSTRALIA PTY LTD COPYRIGHT 2016 www yakima com au www yakima co nz www yakima com www yakima eu YAKIMA PRODUCTS INC 4101 Kruse Way Lake Oswego OR 97035 2541 USA 888 925 4621 YAKIMA AUSTRALIA PTY LTD 17 Hinkler Court Brendale QLD 4500 Australia 1800 143 548 ...

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