6 720 610 597 GB (03.02)
12
Installation
3.2
Domestic hot water
Any regulations specified by the local water company
must be observed.
The final 600 mm of the mains cold water connection to
the applaince should be made in copper tube only.
The appliance is suitable for a mains supply having a
maximum pressure of 10 bar. A pressure reducing valve
must be fitted, if necessary.
The hot water outlet temperature is set to be capable of
achieving a maximum of 60˚C. The maximum tempera-
ture and the frequency of the recharge of the heat store
may be reset.
The water flow rate of 10.3 l/min (ZWBR 7-30) and
12.8 l/min (ZWBR 11-35) will give temperature rise of
40˚C. If a higher rise is required then the flow must be
reduced at the tap and the discharge temperature will
rise up to the maximum set figure.
The temperature rise, upto the maximum set by the user,
is automatically maintained by the modulation of the
heat input. In winter, when the mains temperature is
very low, the water flow, adjusted at the tap or shower,
should be reduced to maintain the required delivery
temperature.
It is suggested that long pipe runs to taps or showers
be insulated to prevent the rapid cooling of the water.
All types of single lever mixer taps and thermostatic
mixer units suitable for a mains pressure of up to 10 bar
can be used.
The head of a loose-head shower must not be allowed
to fall within 25 mm of the top the bath to prevent the
risk of water being drawn back into the mains. Alterna-
tively the shower must be fitted with an anti-syphonage
device at the point of the flexible hose connections.
Over-rim bidets may be connected to the appliance
provided that it is in accordance with the requirements
of the local water company. The outlet(s) should be
shrouded and unable to have any temporary hand held
spray attached. No anti-syphonage arrangements are
necessary.
In exceptionally hard water areas a device to prevent
scale formation may be fitted or, alternatively, the maxi-
mum temperature reset to about 45˚C which may
reduce the risk of scale formation. The installation of a
scale inhibitor assembly should be in accordance with
the requirements of the local water company. Artificially
softened water must not be used to fill the central heat-
ing system. An isolating valve should be fitted to allow
for servicing.
Devices, such as water meters or back-flow pre-
vention valves, capable of preventing the flow of
expansion water must not be fitted unless sepa-
rate arrangements have been made.
A Zilmet Z160 expansion vessel is the preferred type. A
thread sealant compatible with potable water must be
used. The vessel should be connected into the cold
water mains inlet pipe as close as possible to the appli-
ance.
3.3
Sealed systems
The appliance must not be operated without the system
being full of water, properly vented and pressurised.
The expansion vessel has a volume of 10 litres (ZWBR
11-35) or 18 litres (ZWBR 7-30) and is charged to a
pressure of 0.75 bar.
The water capacity of the system is shown in table 11,
page 33. If a greater capacity is required then an addi-
tional expansion vessel must be fitted into the system
return as close to the appliance as possible. The system
pressure can be set up to a maximum of 1.5 bar with
1 bar being the normal setting.
If the system pressure is greater than 2.5 bar when the
appliance is operating at maximum temperature then an
additional expansion vessel must be fitted into the sys-
tem return as close to the appliance as possible.
The filling point must be at low level and arranged as
shown in figs. 5 and 6.
The pressure relief valve is set to operate at 3 bar.
There must be no connection to the mains without the
approval of the local water company. All connections in
the system must be capable of withstanding a pressure
of up to 3 bar and the radiator valves conform to the
requirements of BS 2767:10.
If Thermostatic Radiator Valves are fitted then it is rec-
ommended that the primary radiator is left open.
Repeated venting probably indicates a leak and this
must be rectified to ensure the proper operation of the
appliance.
No galvanised radiators or pipes must be used.
If any system water treatment is required then
only products suitable for use with Aluminium
shall be used i.e Fernox- Copal or Superconcen-
trate or Sentinal X100, in accordance with the
manufacturers instructions. The use of any other
substances will invalidate the guarantee. The pH
value of the system water must be less than 8 or
the appliance guarantee will be invalidated.
A drain cock to BS 2879 must be fitted to the lowest
point of the system.
IMPORTANT: Check that no dirt is left in the
water pipework as this could damage the appli-
ance. Thoroughly flush the heating system and
the mains water supply before fitting the appli-
ance to the wall in accordance with the recom-
mendations of BS7593:1992.
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