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Worcester Greenstar 36LXi, Инструкция пользователя

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LEMCOM EtherNet/IP™ - User manual 

 

Introduction

 

COVAL - LMEIP-UK-D-1155UM0067 

 

 

 

 

 

 

 

 

 

5/42 

 

INTRODUCTION 

This document gives all relevant information related to configuration, control and troubleshooting of 
your 

EtherNet/IP™ LEMCOM vacuum pump. 

1.1

 

Users 

This manual is intended to be used by skilled technicians and engineers who have experience 
working with automated systems. 

1.2

 

Firmware version 

This document is related to the following firmwares versions:  
- LEMCOM Master EtherNet/IP (LEMC..X

…

Y2

G..) : v01.00 

- LEMCOM Secondary Module (LEMC..X

…

Z2

G..) : v01.00 

1.3

 

User manual version history 

Revision 

Date 

Related firmware version 

LEMCOM Master EtherNet/IP | LEMCOM Secondary Module

 

A 

11/2015 

v00.11 | v00.07 

B 

02/2016 

v00.22 | v00.19 

C 

07/2016 

v00.40 | v00.40 

D 

05/2017 

v01.00 | v01.00 

Added: Firmwares & software update info (page 5) 

Added: usage warning related to output assembly 112 (page 24) 

Table 1 - User manual version history 

1.4

 

Firmwares and software updates 

Always make sure that: 

- 

LEMCOM master and secondary firmwares are up to date 

- 

LEMCOM Manager Software is up to date 

- 

All secondaries run the same firmware version 

 

UPDATE PACKAGE

 

Latest releases of the firmwares and software are available on 

LEMCOM webpage

. 

Download the zip package “LEMCOM_Update_Vx.us.zip”. 

 

 

Содержание Greenstar 36LXi

Страница 1: ...MCOM EtherNet IP User manual Introduction COVAL LMEIP UK D 1155UM0067 1 42 USER MANUAL 1155UM0067 Rev D 05 2017 COVAL SAS ZA Les Petits Champs 26120 Mont lier France Tel 33 0 4 75 59 91 91 www coval c...

Страница 2: ...ng out of the use or inability to use this document or the software and hardware described in this manual Reproduction and or copy of this document is not allowed without COVAL s written permission Sa...

Страница 3: ...Network Status indicator NS 14 Configuration tools 14 Network configuration 15 6 1 Computer network settings 15 6 2 LEMCOM network settings 16 6 2 1 Using LEMCOM Manager 16 6 2 2 Using LEMCOM webserv...

Страница 4: ...8 9 5 Input instance 101 30 8 9 6 Input instance 102 31 8 9 7 Input instance 140 32 8 9 8 Input instance 141 33 8 9 9 Configuration instance 160 34 Vacuum characteristics 35 9 1 Global overview 35 9 2...

Страница 5: ...LEMC X Z2G v01 00 1 3 User manual version history Revision Date Related firmware version LEMCOM Master EtherNet IP LEMCOM Secondary Module A 11 2015 v00 11 v00 07 B 02 2016 v00 22 v00 19 C 07 2016 v00...

Страница 6: ...LEMCOM EtherNet IP User manual LEMCOM overview COVAL LMEIP UK D 1155UM0067 6 42 LEMCOM OVERVIEW...

Страница 7: ...LEMCOM EtherNet IP User manual LEMCOM overview COVAL LMEIP UK D 1155UM0067 7 42...

Страница 8: ...LEMCOM EtherNet IP User manual LEMCOM overview COVAL LMEIP UK D 1155UM0067 8 42...

Страница 9: ...ALONE MASTER ISLAND OF SECONDARY MODULES STANDALONE SECONDARY MODULE Figure 1 Master Secondary concept 1 Master can control up to 15 Secondary modules Island assembly or standalone modules for flexibl...

Страница 10: ...etween the last Secondary module back connector and the power supply cable It ensures a good reliability of the COVAL Bus communication integrated 120 ohms termination resistor and separates the commu...

Страница 11: ...another LEMCOM or a motor encoder etc Figure 6 Wiring instructions M8 Ethernet connector The same wiring standard as EtherCAT has been chosen to allow installers to get M8 RJ45 cables from connectors...

Страница 12: ...otherwise ON G2 Parts handling ON Object gripped signal vacuum level L1 threshold otherwise OFF B1 Customer led Configurable led according to customer needs refer to section 4 1 for detailed meaning...

Страница 13: ...ring regulation phase OFF otherwise BL 4 REGULATION ERROR Led blinking in case of regulation issue permanent vacuum OFF otherwise BL 5 30M CYCLES PREVENTIVE MAINTENANCE Led ON if Vacuum counter 30 mil...

Страница 14: ...ed and the connection with the master module has timed out ON OFF Duplicate IP address an IP address or local bus address conflict has been detected not implemented yet Flashing Flashing Self Test Sta...

Страница 15: ...tory network 6 1 Computer network settings To make first configuration easier it is recommended to use a direct cable connection M8 RJ45 between the computer that will be used for configuration and th...

Страница 16: ...rop down list select Properties 8 Under This connection uses the following items select Internet Protocol Version 4 9 Click the Properties button 10 Fill in the window as shown here 11 Press OK button...

Страница 17: ...be set back to its default value 10 3 182 163 1 Unplug LEMCOM from the 24V DC power supply 2 Press and hold the SET button on the front panel of master LEMCOM 3 Plug back in the power supply 4 Release...

Страница 18: ...air savings of 60 to 99 Regulation threshold is defined with L2 parameter DIAG E Regulation system monitoring DIAG ECO DIAG ECO avoids repetitive bounces of the regulation system in case of vacuum le...

Страница 19: ...llation Tool This will execute the EDS Hardware Installation Tool software 2 From the Rockwell Software Hardware Installation Tool dialog box click Add 3 From the Rockwell Software s EDS Wizard click...

Страница 20: ...th AB_ETHIP1 Ethernet EtherNet IP driver must be configured in Communications Configure drivers menu The LEMCOM can be seen with their IP addresses Add LEMCOM module to an RSLogix 5000 project Follow...

Страница 21: ...e a name to the LEMCOM island and type in its IP address 5 Default input output assemblies are 100 101 Other connections can be selected by clicking on Change button the structures of each assembly ar...

Страница 22: ...l LEMCOM modules of the island These data are automatically sent to the LEMCOM unit when changes are applied or a connection is established Important note when configuration assembly is used the setti...

Страница 23: ...06h Connection manager object 1 Table 7 CIP objects 8 5 Supported EtherNet IP objects Class Name Instances Instance Attribute Remark F5h TCP IP Interface Object 1 1 6 F6h Ethernet Link Object 2 1 1 3...

Страница 24: ...above one byte used to define the module for which the diagnostic data have to be sent back in input instance 141 By default master module 0 is selected 112 OUTPUT 74 Vacuum control 2 bytes Blow off c...

Страница 25: ...s 30MCycles alarm 2 bytes Temperature alarm 2 bytes Power supply alarm 2 bytes Input assembly 140 gives some more diagnostic data of the LEMCOM island such as A list of the connected modules island co...

Страница 26: ...low duration 32 bytes Valves status 16 bytes Customer led mode 16 bytes The assembly 160 is used to transfer the vacuum settings to all LEMCOM of an island 1 to 16 modules The parameters are sent to t...

Страница 27: ...cuum SM5 Vacuum SM4 Vacuum SM3 Vacuum SM2 Vacuum SM1 Vacuum Master Module Byte 1 Vacuum SM15 Vacuum SM14 Vacuum SM13 Vacuum SM12 Vacuum SM11 Vacuum SM10 Vacuum SM9 Vacuum SM8 BLOW OFF COMMANDS MODULE...

Страница 28: ...uum SM4 Vacuum SM3 Vacuum SM2 Vacuum SM1 Vacuum Master Module Byte 1 Vacuum SM15 Vacuum SM14 Vacuum SM13 Vacuum SM12 Vacuum SM11 Vacuum SM10 Vacuum SM9 Vacuum SM8 BLOW OFF COMMANDS MODULE 0 TO 15 Byte...

Страница 29: ...1 gripping hysteresis for SM15 Bytes 38 53 Byte 38 L2 regulation threshold for master module Byte 39 L2 regulation threshold for SM1 Byte 53 L2 regulation threshold for SM15 Bytes 54 69 Byte 54 h2 reg...

Страница 30: ...ipping SM15 Gripping SM14 Gripping SM13 Gripping SM12 Gripping SM11 Gripping SM10 Gripping SM9 Gripping SM8 HEARTBEAT Byte 2 Heartbeat Table 17 Data mapping Input instance 101 Controller tags in RSLog...

Страница 31: ...level SM15 0 to 99 vacuum Table 18 Data mapping Input instance 102 Controller tags in RSLogix 5000 LEMCOM_B4_Bat3 I Data 0 contains the 8 bits that give the gripping status of module 0 to 7 LEMCOM_B4_...

Страница 32: ...Lost part on Master Module Byte 25 Lost part on SM15 Lost part on SM14 Lost part on SM13 Lost part on SM12 Lost part on SM11 Lost part on SM10 Lost part on SM9 Lost part on SM8 REGULATION SYSTEM ASC...

Страница 33: ...te on byte 45 Bytes 46 49 Gripping counter Number of parts handled by the vacuum pump Most significant byte on byte 49 Bytes 50 53 Lost parts counter Number of lost parts during handling Most signific...

Страница 34: ...68 83 Byte 68 Maximum bounces number for master module Byte 69 Maximum bounces number for SM1 Byte 83 Maximum bounces number for SM15 Bytes 84 99 Byte 84 DIAG ECO analysis time second for master modu...

Страница 35: ...ought to be easily integrated closed to the customer application It is made of different subassemblies that are specifically chosen to fulfill each application requirements LEMCOM has an integrated re...

Страница 36: ...al vacuum command for air saving purpose o Only used if ASC is enabled Air Saving Control ASC ON OFF o Enable disable the regulation system DIAG ECO DIAG E ON OFF o Enable disable the system that prev...

Страница 37: ...1 Valves status mode MD1 Table 22 Factory settings Recommendations Default vacuum parameters may have to be adjusted to perfectly suit application requirements If so it is recommended to respect the f...

Страница 38: ...04 10 2 Current consumption table The LEMCOM structure implies that all vacuum generators connected together on the COVAL bus are electrically supplied by the same power source The following consumpti...

Страница 39: ...LEMCOM EtherNet IP User manual Technical specifications COVAL LMEIP UK D 1155UM0067 39 42 10 3 Dimensions and mounting options...

Страница 40: ...adiated interference Criterion A ENV 50204 Criterion A IEC EN 61000 4 4 Electrical Fast Transient Burst Immunity Test Criterion B IEC EN 61000 4 5 Lightning and industrial surges Criterion B IEC EN 61...

Страница 41: ...12 Table 3 Customer led modes 13 Table 4 Module Status indicator meanings 13 Table 5 Network Status indicator meanings 14 Table 6 Vacuum pump settings 18 Table 7 CIP objects 23 Table 8 EtherNet IP ob...

Страница 42: ...29 7 9 304 74 4 42 10 31 33 0 10 338 60 4 91 9 82 36 3 11 372 46 5 40 9 33 39 6 12 406 32 5 89 8 84 42 9 13 440 18 6 38 8 35 46 2 14 474 04 6 87 7 86 49 5 15 507 90 7 36 7 36 52 8 16 541 76 7 86 6 87...

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