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Wood-mizer PD200G19-S, Инструкция по безопасности, эксплуатации, техническому обслуживанию и каталог запасных частей, Страница: 16 / 55

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General Safety

For models with engines

2

2-5

doc011422

General Safety

WARNING! 

Battery posts, terminals, and related accessories con

-

tain lead and lead compounds. Wash hands after handling. Failure

 

to do so may cause death or serious injury.

WARNING! 

Charge the battery in a well ventilated area. Failure to

 

do so may result death or serious injury.

WARNING! 

Disconnect the negative battery terminal cable before

 

performing any service to the 12-Volt electrical system. Failure to

 

do so may result in injury and/or electrical system damage.

WARNING! 

Do not attempt to charge a frozen battery. Failure to do

 

so may result death or serious injury. 

CAUTION!

  Do  not  overcharge  the  battery.  Overcharging  may

 

reduce the overall service life of the battery.

CAUTION!

 Be sure the battery is fully charged before transporting

 

the pallet dismantler. If the battery is not fully charged, excessive

 

vibration could reduce the overall service life of the battery.

EMERGENCY TREATMENT FOR CONTACT WITH BATTERY COMPONENTS (LEAD/SUL

-

FURIC ACID)

 

per SDS (Safety Data Sheet):

EYE CONTACT

Sulfuric Acid and Lead

: Flush eyes immediately with large amounts of 

water for at least 15 minutes while lifting lids. Seek immediate medical atten

-

tion if eyes have been exposed directly to acid.

 

SKIN CONTACT

Sulfuric Acid

: Flush affected area(s) with large amounts of water using del

-

uge emergency shower, if available, shower for at least 15 minutes. Remove 

contaminated clothing, including shoes. If symptoms persist, seek medical 

attention. Wash contaminated clothing before reuse. Discard contaminated 

shoes.

Lead:

 Wash immediately with soap and water.

INGESTION

Sulfuric Acid:

 Administer large amounts of water. Do NOT induce vomiting 

or aspiration into the lungs may occur and can cause permanent injury or 

death; consult physician.

INHALATION

Sulfuric Acid

: Remove to fresh air immediately. If not breathing, give artificial 

respiration. If breathing is difficult, give oxygen. Consult a physician.

Lead:

 Remove from exposure, gargle, wash nose and lips; consult physician.

Содержание PD200G19-S

Страница 1: ...nance Parts Manual PD200G series rev A2 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Form 2320 Models...

Страница 2: ...any form by any photographic electronic mechanical or other means or used in any information storage and retrieval system without written permission from Wood Mizer LLC 8180 West 10th Street Indianapo...

Страница 3: ...erson operation 3 5 SECTION 4 MAINTENANCE 4 1 4 1 General maintenance after each use 4 1 4 2 Tracking the blade 4 1 4 3 Changing the blade 4 2 4 4 Remove the drive hub 4 4 SECTION 5 PARTS 5 1 5 1 How...

Страница 4: ...ing the equipment Take notice of all safety warnings throughout this manual and those posted on the equipment Keep this manual with this equipment at all times regardless of owner ship Read all additi...

Страница 5: ...number and your customer number ready when you call Wood Mizer will accept these methods of payment Visa Mastercard or Discover COD Prepayment Net 15 with approved credit Be aware that shipping and h...

Страница 6: ...36 Unit B Lindsay ON K9V 4R3 Phone 705 878 5255 or 877 357 3373 Fax 705 878 5355 Email ContactCanada woodmizer com Brazilian Headquarters European Headquarters Serving Brazil Wood Mizer do Brasil Rua...

Страница 7: ...60 1 52 m Wide SW 66 1 68m 72 S72 72 1 83m Power 19 HP gasoline engine Blade Top speed 2 200 fpm 670 m min Material Bi metal Size 1 1 4 x 0 042 thick Life expectancy 1 200 pallet or 3 days production...

Страница 8: ...bearings excluding cylindrical drive bearings bushings cable carriers and spark plugs All wear components are furnished as is without any warranty from Warrantor This limited warranty does not cover...

Страница 9: ...Warrantor under normal use and service within the established warranty period Purchaser s sole and exclusive remedy and Warrantor s sole liability shall be to replace or repair in Warrantor s sole and...

Страница 10: ...plies with the requirements of any particular safety code or governmental require ments Defective items replaced under the terms of this warranty become the property of War rantor DESIGN CHANGES Warra...

Страница 11: ...1 8 1 warranty cannot be amended except in writing which refers to this warranty that is signed by both Warrantor and Purchaser Effective January 1 2018 2013 Wood Mizer LLC 8180 West 10th Street Indi...

Страница 12: ...o so may result in fire NOTE ONLY safety instructions regarding personal injury are listed in this section Safety instructions regarding only equipment damage appear where applicable throughout the ma...

Страница 13: ...e entire operator s manual should operate the equipment WEAR SAFETY CLOTHING WARNING Secure all loose clothing and jewelry before operating the equipment Failure to do so may result in death or seriou...

Страница 14: ...intain a clean and clear path for all necessary movement around the equipment and stacking areas Failure to do so will result in death or serious injury WARNING Do not allow children in the area of th...

Страница 15: ...he wedge Failure to do so can damage the equipment and may result in death or serious injury CAUTIONS FOR GAS ENGINE OPERATION DANGER Operate your engine machine only in well ventilated areas Failure...

Страница 16: ...all service life of the battery EMERGENCY TREATMENT FOR CONTACT WITH BATTERY COMPONENTS LEAD SUL FURIC ACID per SDS Safety Data Sheet EYE CONTACT Sulfuric Acid and Lead Flush eyes immediately with lar...

Страница 17: ...lockout may result in To control maintenance dangers Lockout procedures must be followed see OSHA regulation 1910 147 Never rely on machine stop control for maintenance safety emergency stops on off...

Страница 18: ...iso lating devices are lockable the owner operator must provide full operator protection see OSHA regulation 1910 147 paragraph c 3 and additional training and more rigorous periodic inspections are r...

Страница 19: ...bers rotating flywheels hydraulic systems and air gas steam or water pressure etc must be dissipated or restrained by methods such as grounding repositioning blocking bleeding down etc 7 Ensure that t...

Страница 20: ...g may require re energization of the machine before safe removal 5 Notify affected personnel that the servicing or maintenance is completed and the machine or equipment is ready for use PROCEDURE INVO...

Страница 21: ...ons concerning wire size fused disconnect and voltage which are provided in the motor s manual The electrical installation must also meet local codes IMPORTANT Ensure the blade spins in the proper dir...

Страница 22: ...WARNING Check that the tire pressures are between 50 55 psi Failure to do so may result in death or serious injury FOR GAS ENGINES DANGER Do not operate this unit indoors or in an enclosed area carbo...

Страница 23: ...proximately 15 seconds run the blade on the drive wheels 9 Turn off disconnect 10 Open the wheel covers to inspect the blade tracking NOTE If the blade is not tracking in the center of the tire refer...

Страница 24: ...e handle to the neutral position 14 Place half the pallet over the blade and lower the pallet so the blade is positioned between two deck boards See figure 3 2 15 Pull the pallet away from the blade N...

Страница 25: ...he pivot arm is touching the stop bolt See Figure 3 3 NOTE If a new blade is required see Section 4 3 Changing the blade 2 Momentarily approximately 15 seconds start the blade 3 Turn off power 4 Open...

Страница 26: ...ls Neutral is the 3 o clock position Raise the han dle up to raise the table lower handle to lower table Always return the handle to the neutral position 7 Operator 1 Place the pallet on the table wit...

Страница 27: ...through the blade 11 Operator 2 Turn the pallet over and place it on the pass back bars 12 Operator 1 Place the pallet on the table and against the fence 13 Operator 1 With the pallet at a slight ang...

Страница 28: ...heck that the tire pressure are between 50 55 psi 5 Check gearbox oil level per gearbox manufacturer s manual specifications IMPORTANT DO NOT OVERFILL THE GEARBOX The gearbox is mounted in the B7 wall...

Страница 29: ...wheel covers 6 Momentarily approximately 15 seconds start the blade 7 Ensure power is off before performing the next steps 8 Open the wheel covers to observe the blade on the drive wheels 9 Repeat Ste...

Страница 30: ...2 3 Removed the used blade 4 Install the new blade on the center of the drive wheel tires IMPORTANT Ensure the blade is positioned as shown below in Figure 4 3 See Figure 4 3 FIG 4 2 FIG 4 3 DM200 02...

Страница 31: ...o observe the blade on the drive wheels NOTE If the blade is not tracking in the center of the tire refer to Section 4 2 Tracking the blade 10 When the blade is tracking properly close the wheel cover...

Страница 32: ...Remove the three bolts in the tapered bushing on the drive shaft 5 Replace two of the bolts into the treaded holes 6 Alternate tighten the two bolts until the bushing releases from the wheel flange Th...

Страница 33: ...S04444 4 is not available except in subassembly A03333 Subassembly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts...

Страница 34: ...Nm in lbs Nm in lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm ft lbs Nm 20 2 3...

Страница 35: ...REF DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY Dismantler ASSEMBLY Pallet PD200 1 1 Pallet Dismantler Idle Side See Section 5 3 2 Pallet Dismantler Table Parts See Section 5 4...

Страница 36: ...mbly Dismantler 079921 1 4 Hub 6 lug Dismantler 079941 1 5 Shaft Dismantler Idle Machined 079992 1 6 Bolt 3 4 10x5 Hex Head Grade 5 F05009 88 2 7 Washer 3 4 SAE Flat F05011 62 4 8 Guard Dismantler Idl...

Страница 37: ...x2 1 2 SHC F05007 24 2 19 Bearing Cam Follower 1 1 2 012797 2 20 Bolt 1 2 13x2 Full Thread Grade 5 F05008 116 2 21 Nut 3 4 10 Half Nyloc F05010 122 2 22 Tensioner Weldment Dismantler 079960 1 23 Plate...

Страница 38: ...1 Table Weldment 66 Dismantler 079925 66 1 Table Weldment 72 Dismantler 079925 72 1 Table Weldment 84 Dismantler 079925 84 1 Table Weldment 96 Dismantler 079925 96 1 Table PD200 Rear Drop 079872 1 Ta...

Страница 39: ...4 x 7 3 4 079964 2 10 Bolt 3 8 16x1 1 4 Full Thread Hex Head Grade 5 F05007 123 6 11 Washer 3 8 Flat SAE F05011 3 24 12 Nut 3 8 16 Hex Nyloc F05010 10 12 13 Bolt 3 8 16x1 1 2 Hex Head Grade 5 F05007...

Страница 40: ...g Assembly REF DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY AIRBAG ASSY DISMANTLER 079970 1 Airbag M 3 Triple Bellow 079942 1 2 Fitting 1 2NPT X 1 4npt Hex Bushing P31321 1 3 Fitt...

Страница 41: ...9 1 3 Bracket Weldment Rear Control 079951 1 4 Bolt 5 16 18x1 Carriage Gr5 f05006 90 3 5 Nut 5 16 18 Nylok Hex F05010 58 3 6 Washer 5 16 SAE Flat F05011 17 3 7 Plug 1 4NPT Pipe P05498 1 8 Fitting 1 4...

Страница 42: ...R16 Sealed 042360 5 2 Mount B G Bearing 079954 1 3 Block Dismantler Blade Guide 079955 2 4 Spacer Dismantler Blade Guide 079956 6 5 Screw 3 8 16x1 Zinc Bake FSHC F05007 64 2 6 Bolt 1 2 13x3 1 2 HH Gr...

Страница 43: ...semblies Only PART QTY Bracket Assembly Dismantler Slide 079985 2 1 Bracket Dismantler Slide 079927 1 2 Bolt 5 16 18x3 4 HHC F05006 5 2 3 Bolt 5 16 18x1 1 4 Hex Head Full Thread Grade 5 F05006 93 2 4...

Страница 44: ...6 3 Tire Wheel Assembly ST205 75D15 079939 1 4 Nut 1 2 13 Half Nyloc F05010 127 3 5 Nut Weldment Cover 021145 3 6 Bushing P2x1 5 8 079945 1 7 Hub Assembly Dismantler Dr 079984 1 8 Reducer 6 1 Inline 0...

Страница 45: ...2 1 1 Grommet Slosh Valve 468860A 061253 1 2 Slosh Valve 468885A 061252 1 3 Gas Cap 080174AE S 10329 061251 1 4 Fitting Fuel Pick Up With Shut Off 074943 1 5 Grommet Shut Off 046881 061250 1 6 Can Gas...

Страница 46: ...4 ID FUEL P642 11 HOSE 1 4 ID FUEL P642 12 NUT 3 4 10 HALF NYLOC F05010 122 4 13 Tray PD200 Gas Can 079857 1 14 Cover PD200 Fuel Tank 079858 1 15 Washer 3 8 Flat SAE F05011 3 4 16 Bolt 3 8 16x1 Gr5 HH...

Страница 47: ...Pre Cleaner Kohler 006931 1 Plug Spark Kohler RFI 25 132 14 S 061417 2 Pump Kohler Fuel 24 393 16S 048391 4 Filter Kohler Fuel 24 050 13 P12758 1 Kit Module Ignition 24 584 45S 061370 1 Switch Kohler...

Страница 48: ...7 16 Split Lock F05011 48 1 16 Bolt 7 16 20x1 1 2 HH Gr5 F05007 156 1 17 Pipe Deflector Kohler Exhaust 016496 1 18 Spark Arrestor 1 1 8 Kohler G13 28 016495 1 19 Cap 3 8 Pipe Galvanize P04332 1 20 Ho...

Страница 49: ...0 59 2 5 Bolt 1 4 20x3 4 W Conical Washer F05005 134 4 6 Connector 1 2In 90 Deg Liquid Tight E22722 1 7 Meter Hour Rectangle Mount 015401 1 8 Screw 6 32x3 4 SBHC SS F05004 93 2 9 Cable Throttle G28 Ed...

Страница 50: ...NPT Zinc Plated Pipe P05498 1 20 Valve 3 Position Air 079929 1 21 Mount Dismantler Control A2 00 130296 1 22 Bolt 10 32x1 3 4 Unslotted HH SS F05004 178 4 23 E Stop Box 40mm Oper 10A NC 052999 1 24 Sc...

Страница 51: ...BOLT 3 8 16 X 1 1 2 CB F05007 85 3 4 Bolt 3 8 16x1 Gr5 HH F05007 87 6 5 Washer 3 8 Flat SAE F05011 3 12 6 Bolt 10 24x1 Unslotted HH F05004 156 2 7 Washer 10 SAE Flat F05011 18 4 8 Fuseholder Assembly...

Страница 52: ...4 1 18 Bolt 3 8 16x5 Carriage F05007 113 2 19 Nut 3 8 16 Hex F05010 1 4 20 Washer 3 8 Split Lock F05011 4 6 21 Pads Delrin Up Dn Slide M04096 1 22 Bolt 5 16 18x3 4 HH Gr2 F05006 5 2 23 Cover PD200 Upp...

Страница 53: ...atcher Optional REF DESCRIPTION Indicates Parts Available in Assemblies Only PART QTY 1 Board Catcher Pallet Dismantler 110233 1 2 Nut 1 2 13 Flanged Hex Nylock F05010 223 8 3 Washer 1 2 SAE Flat F050...

Страница 54: ...Kg cm 079665 Model No Serial No Rev WOOD MIZ ER LLC 8180 W 10th St Indianapolis IN 46214 2400 U S A 317 271 1542 Or 800 553 0182 MF G BY FABRIQU PAR 5 6 7 4 15 1 16 1 2 3 4 5 6 7 8 15 9 10 11 12 13 1...

Страница 55: ...12004G 2 6 Decal Ear Warning S12005G 2 7 Decal Hand Protection 512107 2 8 Decal Pallet Hawg Operation 079666 1 9 Decal Pallet Hawg Tire Pressure 079665 2 10 Decal Pallet Hawg 079661 1 11 Decal Wood Mi...

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