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Preparing the sharpener for sharpening VORTEX blades

Grinding Wheel and Oiler Replacement

Preparing the sharpener for sharpening VORTEX bladesISHdoc121319

4-1

SECTION 4 PREPARING THE SHARPENER FOR SHARPENING

VORTEX BLADES

DANGER!

Before replacing any sharpener component, disconnect the

power cord.

IMPORTANT!

To increase the Vortex blade life, the time intervals

between sharpenings should not be longer than one hour.

4.1

Grinding Wheel and Oiler Replacement

Unscrew the wing screws (B) and dismount the grinding wheel cover (A).

2. BMS500

: unbolt the mounting hardware (A) and remove the oiler (B).

FIG. 4-1

FIG. 4-2

Содержание A1.06

Страница 1: ...tenance and Parts Manual Industrial Sharpener BMS500 Rev A1 07 BMS600 Rev A1 06 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up and or m...

Страница 2: ...e Height Adjustment 2 5 2 4 Grinding Wheel Installation 2 6 2 5 Blade Installation 2 6 2 6 Face Grind Adjustment 2 7 2 7 Grind Depth Adjustment 2 9 2 8 Index Arm Stroke Adjustment 2 10 2 9 Oil Flow Ad...

Страница 3: ...e the Parts List 8 1 8 2 Sample Assembly 8 1 8 3 Stand Assembly 8 2 8 4 Cover Assembly 8 4 8 5 Blade Support Assembly 8 6 8 6 Additional Blade Support Assembly Option 8 7 8 7 Rear Blade Guide Option 8...

Страница 4: ...ore operating this equipment and observe all safety warnings Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipmen...

Страница 5: ...wear gloves and eye protection when handling bandsaw blades Keep all persons away from area when coiling or carrying a blade 4 meters at least 1 3 Machine Operation DANGER Make sure all guards and co...

Страница 6: ...e 1 1 The major components of the BMS500 BMS600 Industrial Sharpener are shown below FIG 1 1 IS203_001_C Electric Box Control Box Cam Index Arm Drive Assembly Blade Support Arms with Coolant Drip Pans...

Страница 7: ...ns of the BMS500 BMS600 sharpener without the blade support arms are listed below See Figure 1 2 The figure below shows overall dimensions of the BMS500 BMS600 sharpener with the blade support arms in...

Страница 8: ...entives are needed or are not needed The factors affecting a current level of noise exposure during work are inter alia room characteristics and characteristics of other noise sources e g number of ma...

Страница 9: ...pm Feed Rate 0 64 teeth min Coolant Tank Capacity 15 l 3 gallon Cam Motor Power 25 kW Total Power 1 2 kW Sharpener Weight 270 kg 595 lb TABLE 1 5 Oil Type Manufac turer Freezing Point Flash Point Auto...

Страница 10: ...reset rotate the button counterclockwise and release Feed Rate Dial Controls cam rotational speed i e number of sharpened teeth per minute Rotate the dial as necessary to increase or decrease the cam...

Страница 11: ...reset before the sharpener can be operated again To reset press the RESET button If you need to sharpen the blade more then once before starting set the cycles number using the CYCLE button for ex if...

Страница 12: ...Information Control Panel Components 1 1 9 BMS500 600doc121319 Safety General Information See Figure 1 4 The disconnect switch on the sharpener electric box is shown below FIG 1 4 IS203_032 O OFF Dis...

Страница 13: ...low for descriptions of the pictographic warning and informative decals placed on the BMS500 BMS600 sharpener TABLE 1 7 Decal View Decal No Description S10364 P2 Hazardous voltage 086362 General warni...

Страница 14: ...formation 099220 Close all guards and covers before starting the machine 095961 Use ACP 1 oil S12004G 1 Always wear safety goggles when operating the sharpener 512107 CAUTION Always wear protective gl...

Страница 15: ...Decals Description Safety General Information BMS500 600doc121319 1 12 1 S20097K Direction of motor revolutions 4280 r p m P85070 CE safety certification 524490 Clean the sharpener every 8 hours TABL...

Страница 16: ...m the pallet See Figure 2 1 Fasten the sharpener to the floor using the mounting holes in the feet The sharpener can be operated with an oil mist exhaust system only The machine can be operated under...

Страница 17: ...gloves when operating the sharpener There must be at least 70cm 27 56 of free space around the sharpener Have a qualified electrician install the power supply The power supply should meet the specifi...

Страница 18: ...nnect the both parts of the assembly using the provided hex head bolts Bolt from the hexed side of the blade support guide assembly these hex shaped holes will keep the bolts from turning once in plac...

Страница 19: ...SETUP OPERATION Blade Support Arms Installation SETUP OPERATION BMS500 600doc121319 2 4 2 See Figure 2 4 FIG 2 4 IS203_004...

Страница 20: ...he blade release the blade clamp by pushing the clamp handle down See Figure 2 5 Position the blade on the pins of the blade height adjustment screws as shown below Use the blade height adjustment kno...

Страница 21: ...lbs 60Nm torque 9 Install the grinding wheel side guard 10 Mount the oiler DANGER Make sure all guards and covers are in place and secured before operating the sharpener Failure to do so may result in...

Страница 22: ...otors are off and the feed rate dial is set at 0 2 Manually raise the sharpener head 3 Turn on the cam motor Slowly increase the FEED RATE until the next tooth is underneath the grinding wheel 4 Lower...

Страница 23: ...ERATION Face Grind Adjustment SETUP OPERATION BMS500 600doc121319 2 8 2 See Figure 2 7 The figure below shows proper position of the grinding wheel in relation to the blade being sharpened FIG 2 7 IS2...

Страница 24: ...tial sharpening set up inspect the gullet depth two or three times You should see clean metal across the entire gullet of the sharpened tooth If you do not see clean metal stop the sharpener operation...

Страница 25: ...indicator on the plate is aligned with the indicator on the cam replace the stroke adjustment plate mounting screws and install the indexer shaft in the hole nearest to the stroke indicator adjustmen...

Страница 26: ...speed can be adjusted with the Feed Rate Dial located on the control panel Table 1 3 on page 5 During the sharpening cycle adjust the cam speed so that it is as high as possible without burning the bl...

Страница 27: ...low 7 Increase the feed rate to a moderate speed How fast you can grind will be determined by how much material you are removing from the blade If a heavy grind is required it is best to go around the...

Страница 28: ...ption 2 2 13 BMS500 600doc121319 SETUP OPERATION 2 14 3 Blade Support Setup Option 1 Install the 3 blade guide assembly 1 on the sharpener mount plate 2 using the washers 3 4 and the bolts shown below...

Страница 29: ...tor 1 connect the blade support equipped with three rollers with the sharpener See Figure 2 11 3 Position the blade support kits so that the blade is not too loose and moves freely during the sharpeni...

Страница 30: ...l side guard 4 Unscrew the oiler 5 Remove the grinding wheel nut washer and the grinding wheel 6 Mount the new grinding wheel Install the grinding wheel washer and nut and tighten to 44 2 ft lbs 60Nm...

Страница 31: ...e spindle 7 Remove the multi groove drive belt 8 Remove the pulley from the spindle 9 Remove the hole plug mounting nuts 10 Remove the bolts mounting the spindle to the machine body 11 Dismount the co...

Страница 32: ...aft along with the bearing in the bearing housing 22 Install the 62W inside retaining ring 23 Install the 6205 bearing 24 Secure with the 25Z outside retaining ring 25 Slide the hole plug onto the bea...

Страница 33: ...RPENING VORTEX BLADES DANGER Before replacing any sharpener component disconnect the power cord IMPORTANT To increase the Vortex blade life the time intervals between sharpenings should not be longer...

Страница 34: ...Oiler Replacement 4 4 2 ISHdoc121319 Preparing the sharpener for sharpening VORTEX 3 BMS600 unbolt the mounting hardware B and dismount the oiler inside block A 4 Remove the nut B and dismount the gri...

Страница 35: ...el and Oiler Replacement Preparing the sharpener for sharpening VORTEX bladesISHdoc121319 4 3 4 5 BMS500 install the oiler No 522705 B using the mounting hardware A 6 BMS600 mount the oiler inside blo...

Страница 36: ...des Cam Replacement 4 4 4 ISHdoc121319 Preparing the sharpener for sharpening VORTEX 7 Using the wing screws B install the grinding wheel cover A 4 2 Cam Replacement 1 Dismount the pusher B by removin...

Страница 37: ...X bladesISHdoc121319 4 5 4 2 Unscrew the three screws shown below B and remove the stroke adjustment plate A 3 Dismount the cam A by removing the two bolts shown below B Next remove the magnet C from...

Страница 38: ...Cam Replacement 4 4 6 ISHdoc121319 Preparing the sharpener for sharpening VORTEX 4 Fasten the stroke adjustment plate A to the cam using the three screws shown below B 1 Install the pusher B by screwi...

Страница 39: ...harpening VORTEX bladesISHdoc121319 4 7 4 4 3 Blade Pusher Adjustment Using the adjustment nuts A adjust the blade pusher B so that it pushes the next tooth after the tooth to be sharpened 4 4 Sharpen...

Страница 40: ...the diode lamp Remove any buildup and metal filings from the oil filter pan and magnets Clean any sediment from the coolant drip pans Keep the oil at such a level that the pump strainer is completely...

Страница 41: ...TROUBLESHOOTING Sharpener Maintenance MAINTENANCE TROUBLESHOOTING doc121319 5 2 5 CAUTION Regularly clean or replace the filter of the oil vapours exhaust system according to the manufacturer s recom...

Страница 42: ...therwise have to be scraped off when it dries Then wipe the blade with a clean dry rag Make sure the flow of oil through the oiler assembly is strong Sharpen the blade when it first shows signs of dul...

Страница 43: ...rive Belt Tension MAINTENANCE TROUBLESHOOTING doc121319 5 4 5 5 3 Drive Belt Tension The drive belt should be tightened to 0 33 8 5 mm deflection with 4 5 pounds 20N of deflection force See Figure 5 1...

Страница 44: ...or mounting bolts Turn the lower tensioning bolt clockwise and the upper tensioning bolt counterclockwise to tighten the drive belt Turn the upper tensioning bolt clockwise and the lower tensioning bo...

Страница 45: ...on the display Power supply interruption Press the START button the counter will resume counting the interrupted sharpening cycle Press the RESET button the counter will restore the last saved number...

Страница 46: ...en the blade clamp and the grinding wheel IMPORTANT Do not attempt to adjust the set screws of the tool They have been adjusted at the factory to ensure accurate alignment results CAUTION Make sure th...

Страница 47: ...e tool set screws does not touch the fixed clamp plate loosen the sharpener head mounting bolts shown in the figure below 6 Using the adjustment bolts adjust the sharpener head in the horizontal plane...

Страница 48: ...ove the grinding wheel mounting nut and the alignment tool 8 Install the moving blade clamp plate 9 Install the grinding wheel and secure in place with the mounting nut 10 Install the oiler Install th...

Страница 49: ...nd the clamp To do that lower the sharpener head all the way down by rotating the cam Then use the adjustment bolt shown below to perform the adjustment The distance from the grinding wheel to the cla...

Страница 50: ...ling bandsaw blades Keep people away from work area when coiling or moving blades 7 1 Coiling The Blade See Figure 7 1 Raise the blade in front of you with the teeth pointed upward About 1 3 to 1 4 of...

Страница 51: ...ts locked in position turn your forearms upward and inward The teeth will rotate inward and the bottom of the blade will rotate outward See Figure 7 3 Bring your hands together The blade will form thr...

Страница 52: ...d toward your fingers Slide the top loop off and let drop See Figure 7 5 The remaining two loops of the blade will form a cross Hold this crossed section out in front of you with the blade teeth point...

Страница 53: ...de crossed UNDER with your other hand Use your right or left hand to hold only the side crossed OVER Place your thumbs on the top side of the blade Put your fingers on the under neath side of the blad...

Страница 54: ...he ground teeth pointing toward you Place you thumbs on the outside of the blade Put your fingers on the inside of the blade See Figure 7 9 Hold the blade with your hands a little farther than shoulde...

Страница 55: ...19 7 6 7 See Figure 7 10 Keeping your hands close together rotate the curved section of the blade up and away from you The blade will be in an oval shape but twisted See Figure 7 11 Slowly move your h...

Страница 56: ...Storing Blades Use care when moving storing or handling blades When blades are stacked or thrown together the tips can be dulled or the set changed Stack two blades back to back using dividers between...

Страница 57: ...ble except in subassembly K05555 To Order Parts From Europe call your local distributor or our European Headquarters and Manufacturing Facility in Kolo Nag rna 114 St Poland at 48 63 2626000 From the...

Страница 58: ...1540 OUTRIGGER LEG 089710 2 3 WIRE HOUSING SHARPENER BASE 500465 1 4 SCREW M4x12 5 8 B CROSS RECESSED PAN HEAD F81011 43 8 5 WASHER 4 3 FLAT ZINC F81051 2 14 6 NUT M4 B HEX NYLON ZINC LOCK F81029 1 7...

Страница 59: ...BOLT M10x25 8 8 HEX HEAD FULL THREAD ZINC F81003 11 2 SUPPORT HEAD COVER COMPLETE 500468 1 16 SUPPORT HEAD COVER 500461 1 1 17 BUMPER COVER BRACKET 087825 1 18 BOLT M6x40 8 8 HEX HEAD FULL THREAD ZIN...

Страница 60: ...PIPE FUME EXHAUST CONNECTION 087974 1 1 6 VIEWFINDER TOP COVER 505180 1 7 CABLE TIE TKUV 9 3 F81082 4 11 8 FEET SRI591 12X6 GROMMET 101279 3 9 STRIP SUPERFLUX24 LED LLSFW 24 3WC 101283 1 10 CLEANER BL...

Страница 61: ...8 5 8 15 BOLT M6x35 8 8 HEX HEAD ZINC F81001 71 8 16 SCREW M4x20 8 8 HEX SOCKED HEAD ZINC F81011 31 4 17 NUT M4 B HEX NYLON ZINC LOCK F81029 1 4 18 NUT M6 8 B HEX NYLON ZINC LOCK F81031 2 10 19 WASHER...

Страница 62: ...EMBLY BLADE REPLACEMENT A10617 1 7 Guide Blade Support w Post S10611 1 8 Guide Blade Support w o Post S10612 1 9 Bolt 1 4 20 x 1 1 2 Hex Head Zinc F05005 5 2 10 Nut 1 4 20 Self Locking Zinc F05010 9 1...

Страница 63: ...1243 1 1 22 KNOB 63mm M12x25 SR 1580 500460 1 23 PIPE BLADE WEAR REAR 087590 1 24 WASHER 13 SPECIAL FLAT ZINC F81056 14 1 25 NUT M12 04 A HEX THIN ZINC F81034 6 1 26 NUT M12 8 B HEX ZINC F81034 1 1 27...

Страница 64: ...NNEL CLAMPING ZINC PLATED 525328 1 1 4 CHANNEL BLADE GUIDE ZINC PLATED 525330 1 1 5 WASHER 8 4 FLAT ZINC F81054 1 9 6 KNOB SR 40 M8X20 STAR 462053 MOSS 500973 1 7 WASHER 10 5 FLAT ZINC F81055 1 8 8 BE...

Страница 65: ...PLETE 527137 1 1 BASE BLADE GUIDE ZINC PLATED 525323 1 1 2 CHANNEL CLAMPING ZINC PLATED 525328 1 1 3 CHANNEL BLADE GUIDE ZINC PLATED 525330 1 1 4 WASHER 8 4 FLAT ZINC F81054 1 11 5 KNOB SR 40 M8X20 ST...

Страница 66: ...nt List BMS500BS 1 CONTROL BOX SHARPENER BMS500CU 101141 M4 3 1 CONTROL BOX SHARPENER BMS500HS 101141 M 4 1 CONTROL BOX SHARPENER BMS600AU 101141 M21 HD 5 1 CONTROL BOX SHARPENER BMS600BU 101141 M2 HD...

Страница 67: ...1221 1 CONTROL PANEL SHARPENER BMS 500 600 BU 513418 1 CONTROL PANEL SHARPENER BMS 500 600 CU 513419 1 CONTROL PANEL SHARPENER BMS 500 600 AU 513420 1 1 KNOB 1 4 ID FLUTED ROIUND PLASTIC 033478 1 2 SW...

Страница 68: ...ESCRIPTION Indicates Parts Available In Assemblies Only PART QTY TANK BMS500 600 SHARPENER COOLANT COMPLETE 101245 1 1 TANK COOLANT 100839 1 1 2 BOLT M10x80 8 8 HEX HEAD ZINC F81003 50 4 3 NUT M10 8 B...

Страница 69: ...emblies Only PART QTY PLATE SHARPENER MOUNTING COMPLETE 100843 1 1 PLATE MOUNTING ZINC 100837 1 1 2 BOLT M10x1x25 DIN 933 F81003 28 4 3 BOLT M12x25 8 8 HEX HEAD FULL THREAD ZINC F81004 31 8 4 NUT M10x...

Страница 70: ...NG ZINC 100783 1 1 3 BEARING 6206 2RSR P6 ROLLING 100787 1 4 SHAFT SPINDLE COMPLETE 100784 1 5 RING W62 SPRING RETAINING F81090 1 1 6 BEARING 6205 2RSR P6 ROLLER 087353 1 7 RING Z25 OUTSIDE RETAINING...

Страница 71: ...1 WHEEL 8 7 39 5 7 8 TS 33TH GRINDING 066267 1 WHEEL 8 9 29 7 8TS 220TH GRINDING P30188 1 WHEEL 8 10 30 1 1 8TS 330TH GRINDING 052861 1 WHEEL 8 13 29 1 1 8TS 330TH GRINDING 052672 1 Grinding Wheel 8...

Страница 72: ...GRINDER 100798 1 1 59 BOLT M6x16 8 8 HEX HEAD FULL THREAD ZINC F81001 15 2 60 NUT M16 THIN ZINC F81036 4 1 61 PIN 5x16 ROLL ZINC F81044 3 1 62 BOLT M6x25 5 8 HEX HEAD FULL THREAD ZINC F81001 3 1 63 W...

Страница 73: ...CAM BMS500 600 SHARPENER ZINC PLATED 509734 1 1 2 PLATE STROKE ADJUSTMENT ZINC 511878 1 1 COMPLETE PUSH PAWL 083942 1 3 WASHER Z12 2 SPLIT LOCK ZINC F81056 2 1 4 SHAFT INDEX CAM ZINC 100821 1 1 5 BEAR...

Страница 74: ...M8x20 8 8 SOCKET HEAD ZINC F81002 30 3 20 SCREW M8x16 8 8 HEX SOCKET HEAD CAP ZINC F81002 39 2 21 MOTOR SKH 71 4A1 8213 1 0 25kW 230 400V MOTOR SKH 71 4A1 8213 1 0 25kW230 460UL 526634 527652 1 22 BRA...

Страница 75: ...0817 1 1 4 BEARING ASSEMBLY UCP 203 CX 101108 2 5 BOLT 12 M10x25 12 9 ISO7379 F81003 84 2 6 BOLT M12x40 8 8 HEX HEAD FULL THREAD ZINC F81004 4 4 7 BOLT M16d1f6 x120 8 8 SHOULDER ZINC F81006 34 1 8 NUT...

Страница 76: ...CREW BLADE HEIGHT ADJUSTMENT DRIVING ZINC 101227 1 1 7 KNOB DIN6336 GG 63 B12 C BLADE HEIGHT ADJUSTMENT 098514 1 8 BRACKET BLADE CLAMP SPRING 097069 1 1 1 9 STUD BOLT 1M10X90 8 8 ZINC F81003 85 1 10 S...

Страница 77: ...LIT LOCK ZINC F81054 4 6 COMPLETE BLADE WIPER 101230 1 28 BRACKET BLADE WIPER MOUNT 101231 1 1 29 BRACE BLADE WIPER ZINC PLATED 101233 1 2 30 WIPER BLADE 101234 2 31 BOLT M6x16 8 8 HEX HEAD FULL THREA...

Страница 78: ...NR ROLLING 100831 2 5 BOLT M5x30 BN1006 BOSSARD TURNED EYE F81000 31 1 6 NUT M5 8 HEX ZINC F81030 1 2 7 SPACER 11x16x18 5 ZINC PLATED 100830 1 1 8 BEARING TUF1 10 090 SLIDE 099074 2 9 WASHER 6 4 FLAT...

Страница 79: ...WASHER 10 5 FLAT ZINC F81055 1 6 19 BOLT M10x25 8 8 HEX HEAD FULL THREAD ZINC F81003 11 2 20 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 3 21 SPRING 1 6x12x38 EXTENSION 092208 1 22 RING Z10 OUTSIDE RETA...

Страница 80: ...ER 516192 10 PAN BMS500 600 SHARPENER FILTER COMPLETE 101249 1 4 PAN WELDMENT BMS500 600 SHARPENER FILTER 101251 1 5 HANDLE 4 W BOLTS P08065 1 6 BOLT 8 32X3 8 SELF TAPPING F05015 8 2 7 PUMP AUTO SHARP...

Страница 81: ...netic Filter REPLACEMENT PARTS doc121319 8 25 8 15 TUBE 90 Z GW BSP GZ BSPT 1 EE 1 13 16 TUBES ZINC PL 517294 1 16 VALVE SENA PN 25 RHGC3 BALL 517293 1 REF DESCRIPTION Indicates Parts Available In Ass...

Страница 82: ...DIA 26MM 085613 2 3 MAGNET 1 00X30X15 FILTER 516192 10 PAN BMS500 600 SHARPENER FILTER COMPLETE 101249 1 4 PAN WELDMENT BMS500 600 SHARPENER FILTER 101251 1 5 HANDLE 4 W BOLTS P08065 1 6 BOLT 8 32X3...

Страница 83: ...ates Parts Available In Assemblies Only PART QTY ALIGNMENT TOOL SHARPENER BMS500 600 505190 1 1 TOOL BMS500 600 ALIGNMENT ZINC PLATED 504890 1 1 2 SCREW M8x40 45H HEX SOCK SET CONE POINT F81002 52 3 3...

Страница 84: ...NER 500801 1 2 DECAL GENERAL WARNING 086362 1 3 DECAL EYE WARNING SMALL S12004G 1 1 4 DECAL ELECTRIC POWER SIGN S10364 P2 1 5 DECAL READ OPERATOR S MANUAL 096317 1 6 DECAL SHARPENER COVERS CAUTION 099...

Страница 85: ...5 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 2 6 WASHER 8 5 SPECIAL FLAT ZINC F81054 11 2 7 WASHER 8 2 SPLIT LOCK ZINC F81054 4 2 8 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 2 SUPPORT 3 BLADE C...

Страница 86: ...1 1 33 TUBE WLDMT STAND ADJUSTMENT ZINC PL 504398 1 1 34 CHANNEL INNER CLAMPING ZINC PL 504394 1 1 35 CHANNEL STAND OUTER ZINC PL 504400 1 1 36 WASHER 13 SPECIAL FLAT ZINC F81056 14 1 37 KNOB 1580 DIA...

Страница 87: ...REPLACEMENT PARTS 3 Blade Supports Kit Option REPLACEMENT PARTS doc121319 8 31 8 56 BLOCK SPACER TUBE CONNECTION ZINC PL 505578 1 1 57 HANDWHEEL 40 DIA M8x20 462053 MOSS 500973 3...

Страница 88: ...5 2 1 LEG ADJUSTABLE HIGH 508844 1 1 2 PLATE M10 ZINC 101242 1 1 3 WASHER 10 5 FLAT ZINC F81055 1 3 4 NUT M10 8 B HEX ZINC F81033 3 1 5 BOLT M10 X 70 8 8 HEX HEAD FULL THREAD ZINC F81003 20 1 6 BOLT M...

Страница 89: ...laration is no longer valid We the undersigned herewith declare that Designation of the machine INDUSTRIAL SHARPENER TYPE BMS500 600 No of manufacturer Is in conformity with the following EC directive...

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