WinterGreen Wood Furnaces IM-130 Скачать руководство пользователя страница 53 | Manualshive

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PLUMBING - INSTALLATION

Furnace Plenum Heat Exchanger Installation:

This drawing shows a typical Heat exchanger installation into a furnace plenum. It is important to install
the unit into the hot air plenum, do not install on the cold air return side. Ensure there is sufficient space
between the heat exchanger and the furnace firebox to eliminate the possibility of a high temperature
cutout of the furnace.

WinterGreen recommends a qualified H.V.A.C. technician perform this installation.

All plumbing configuration drawings depicted in the “Plumbing Installation” section of this manual are for illustration purposes.
Due to the various safety and control devices that may be required for individual applications, it is recommended that you consult
your WinterGreen representative for the design configuration that meets your needs.

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Содержание IM-130

Страница 1: ...h NY 13131 Email us sales homegrownheat com Visit us at www homegrownheat com Version 8 09 WinterGreen Wood Furnaces have been tested and are certified to meet UL standard 391 for safety for Solid Fue...

Страница 2: ...17 Clearances to combustible surfaces 18 Connecting to existing ductwork 18 Chimney Installation Chimney Regulations 19 Furnace connection to a factory built chimney 20 Furnace connection to a Masonr...

Страница 3: ...basic plumbing configuration to furnace 49 Open System basic plumbing configuration to furnace 50 Closed System basic plumbing configuration to boiler 51 Side Arm Heat Exchanger Hot water tank 52 Furn...

Страница 4: ...ce provided in the label below See section Safety Label Locations for the location of the Manufacturer s Decal on the furnace Have this information available when contacting your WinterGreen Dealer fo...

Страница 5: ...rning heating appliances that is experienced in such work and familiar with all building require ments and or fire codes of the authority having local jurisdiction DO NOT INSTALL THIS FURNACE IN A MOB...

Страница 6: ...than the bottom of the draft holes in the firebox Open firebox door slowly when loading the furnace Do not install the warm air supply outlet Heat Exchanger of the fur nace to the cold air return inle...

Страница 7: ...ITHIN THE MARKED INSTALLATION CLEARANCES OF FURNANCE INSPECT AND CLEAN FLUE AND CHIMNEY REGULARLY DO NOT OPERATE WITH FLUE DRAFT EXCEEDING 07 WATER COLUMN RISK OF FIRE OR EXPLOSION DO NOT BURN GARBAGE...

Страница 8: ...WARNINGS SAFETY SAFETY LABEL LOCATIONS...

Страница 9: ...he set temperature the draft is closed and the fire is completely extinguished it does not smolder Be cause the thermal mass in the refractory stays above the flash point the fire always re ignites wh...

Страница 10: ...oduced is transferred to the boiler for heating This process takes place in two stages through the cross draft combined with the very high tempera tures of the refractory 1500 2000 degrees The extreme...

Страница 11: ...e comes mounted on a wooden pallet to protect it during shipping To detach the furnace from the pallet remove the 4 four anchoring screws located on each corner of the base of the unit that secure it...

Страница 12: ...damage to the piping and components mounted on the back of the furnace the front of the furnace Loading door side should face the lift truck See figure 1 This is im portant should the furnace contact...

Страница 13: ...he unit and possible per sonal injury Slings To use just nylon lifting slings to lift the furnace first slide one end of the sling through an eyelet until both end sare of equal length Do the same wit...

Страница 14: ...nclosed space where combustion air is taken from outside the garage this rule does not apply See Page 17 Mounting on a Cement or Masonry Base Although Your WinterGreen furnace is certified for minimal...

Страница 15: ...cations Note that many factors must be considered to determine Heating Capacity including the de sign of your home how well your home is built construction quality insulation properties cli mate in yo...

Страница 16: ...FURNACE COMPONENT LIST...

Страница 17: ...Electrical Code and Uniform Mechanical Code 913 6 4 in applicable states Check with local building and fire code officials for regulations required for your area Provisions should be made for accessi...

Страница 18: ...ding code requirements and or fire codes of the authority having local jurisdiction NOTE Any connections to an existing ductwork system of a forced air heating system must comply with NFPA 90B 2 1 1 a...

Страница 19: ...your area Never connect to an aluminum Type B gas vent As this is not approved for the WinterGreen Furnace and is dangerous DO NOT USE A CHIMNEY CAP Do not connect furnace to a chimney flue serving a...

Страница 20: ...at least 0 6 m 2 ft higher than any other point of the roof within 3 1 m 10 ft For draft proper operation the chimney should be at least 3 6 m 12 ft to 4 6 15 ft in tall When installing the new chimn...

Страница 21: ...pipe is in to far it will restrict the proper draft required for the furnace See figure 2 for the proper stovepipe position The connection between the WinterGreen Furnace and the chimney must be comp...

Страница 22: ...furnace Connector Pipe Installation Rules 1 Use only corrugated non adjustable elbows whenever possible as they provide better performance with being more airtight and less likely to fail 2 If the con...

Страница 23: ...h time the set button is pressed the display will indicate the current value of one of the above 3 operating modes Also used to move the Operating Temperature Set Point up or down See Setting SP 2 lat...

Страница 24: ...Example 2 Temperature Selected 160 Opening of Draft Damper Fire Start Plus Differential 15 High Limit will be 175 Closing of Draft Damper Fire Out It must be kept in mind that if the temperature setti...

Страница 25: ...temperature drops below 185 F This alarm is intended to signal that the furnace is beginning to overheat and action should be taken to correct the problem See the Furnace Startup Runaway Fire section...

Страница 26: ...t water flow 2 Check the air damper on back of the furnace it should be open when the furnace is first powered up Second Step Cold Startup Fire Building the cold startup fire process should take appro...

Страница 27: ...t be started from the beginning and all four 4 fires must be used This is important especially when beginning a new heating season as the refractory has absorbed moisture over the warmer humid months...

Страница 28: ...open and the digital readout is below 180 F and the controlling House thermo stat is not reaching temperature add another small quantity of wood Repeat step 2 until the furnace reaches 180 F and the...

Страница 29: ...posed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Do not put any other waste in the ash con tainer How...

Страница 30: ...OVED OR OPEN NEVER OPERATE THE FURNACE WITH THE DAMPER DOOR BLOCKED OPEN NEVER OPERATE THE FURNACE WITH THE LOAD DOOR OPEN KEEP DOOR SEALS IN GOOD CONDITION DO NOT OVER FIRE THE FURNACE OVER FIRING WI...

Страница 31: ...ion of refractory which may result in cracking Loading the wood end first also causes the wood to burn unevenly resulting in a fire that is harder to control less efficient and produces more smoke Fig...

Страница 32: ...wood into the firebox as this may damage the refractory set wood on the door lip and gently roll it into the firebox WinterGreen does not recommend burning smaller pieces of dry split wood This type o...

Страница 33: ...e extremely hot Furnace burning tips Avoid blocking the air intake tube at the back of the firebox Use the firebox door as a Log length guide The door width is the maximum length for a log being loade...

Страница 34: ...ardwood only contains approximately 20 moisture content On aver age this lower moisture content results in approximately 10 to 30 more useable heat than the green hardwood There are many wood species...

Страница 35: ...WOOD SELECTION CHART The Weights and Measure Act states that a cord of wood is 4 ft x 8 ft x 4ft 128 cu ft...

Страница 36: ...amper that WinterGreen uses one is an insert which is installed into a tee con nector and the other is a complete assembly Both units are covered in the section Installing the Baro metric Damper NOTE...

Страница 37: ...r s Manufacturer s Instructions Drill four 4 7 32 holes for speed nuts Cut out the rectangular hole for the Draft Inducer as per template See Figure A Install speed nut clips over each of the four dri...

Страница 38: ...er and is controlled by the ON OFF switch on the Control Panel See the Control Panel section of this manual A suitable 3 prong electrical plug for the Draft Inducer that is rated for 15 amps is requir...

Страница 39: ...the furnace See figure 5 for proper installation location Figure 3 shows a insert style barometric damper This unit is friction fitted into a tee connector and secured with a minimum of 3 three screws...

Страница 40: ...Observ ing the damper s movement to see if operates sluggish or if there is a reduced performance of the Draft Inducer is a clear sign that the damper requires cleaning Cleaning of these components c...

Страница 41: ...e installed on the furnace stovepipe prior to furnace operation DO NOT OPERATE THE FURNACE WITHOUT THESE 2 TWO KEY COMPONENTS INSTALLED What is the Draft Inducer A Draft Inducer is basically a fan tha...

Страница 42: ...hole when furnace and pipes are cold Barometric Damper Setup The Barometric Damper must be level horizontally and plumb vertically before proceeding with any adjustments The damper See Figure 1 has a...

Страница 43: ...e Primary Fire and Furnace Startup section of this manual Before performing the following draft setup close all doors and windows in the building the fur nace is located in Turn on all appliances that...

Страница 44: ...h draft and it must be increased to avoid air starvation of the furnace Move the Adjustable Draft Vane on the Draft Inducer See Fig 4 UP and increase the draft until a reading is achieved between 05 0...

Страница 45: ...over fire DO NOT OPERATE THE FURNACE OVER THIS SETTING FURNACE STOVE PIPES ARE VERY HOT To avoid skin burns wear gloves and use extreme caution while taking manometer measure ments of the draft The Dr...

Страница 46: ...in at uncontrolled points When you control ventilation YOU determine when and where air enters your home getting the maxi mum benefit from the least amount of air One example of addressing this probl...

Страница 47: ...quate air for combustion and ventilation No additional make up air should be required 5 For a confined space or an unconfined space in a building with unusually tight construction an additional source...

Страница 48: ...y of Mechanical Engineers rated If local codes restrict this configuration the furnace can setup for an Open System Filling the System The WinterGreen Furnace uses Propylene Glycol Safe for humans mix...

Страница 49: ...s the system filled should there be a fluid drop To protect against freezing and corrosion a propylene glycol fluid mixture should be used to circulate through the system To protect the furnace from c...

Страница 50: ...tems NOTE The furnace heat exchanger must be mounted on the hot air side of the plenum DO NOT install the heat exchanger in the cold air return inlet of the central furnace Before installing this unit...

Страница 51: ...l and backflow preventer devices for maintaining the fluid levels in the lines To protect the furnace from possi ble condensation and creosote buildup a mixing valve is used on the return side to keep...

Страница 52: ...ightly lower than the bottom inlet to the water tank All plumbing configuration drawings depicted in the Plumbing Installation section of this manual are for illustration purposes Due to the various s...

Страница 53: ...he furnace firebox to eliminate the possibility of a high temperature cutout of the furnace WinterGreen recommends a qualified H V A C technician perform this installation All plumbing configuration d...

Страница 54: ...PLUMBING INSTALLATION...

Страница 55: ...tem and closes the furnace damper A System Alert indicator light will glow on the control panel See Figure 2 Con trol Panel indicating a problem has occurred After the problem has been cor rected the...

Страница 56: ...OUTLET ON THE RECEPTACLE LOCATED ON THE BACK OF THE FURNACE CONNECTION FOR THE DRAFT INDUCER MUST BE PLUGGED INTO THE LOWER NO 2 OUT LET ON THE RECEPTACLE LOCATED ON THE BACK OF THE FURNACE DO NOT PLU...

Страница 57: ...WIRING CONTROLS Control Panel Components Figure 2 Control Panel FUSE...

Страница 58: ...ed inoperative The system now requires a means of dissipating residual heat therefore a way to resolve this situation needs to be included in the furnace installation Note The WinterGreen Furnace requ...

Страница 59: ...wer needed to operate the circulation pump during a power failure The added relay will discon nect all other components and isolate and power just the circulation pump and the digital temperature cont...

Страница 60: ...and damage to the furnace components Never operate a Gas operated generator in confined or closed areas Place outdoors and use a 14 gauge extension cord of no more than 50 ft in length to connect to...

Страница 61: ...or operate a fan on heater unit See the Plumbing Installation section for Thermal Spike Protection zone configurations There are many methods of off loading excess heat your WinterGreen represen tativ...

Страница 62: ...sure there is no smoke spillage Repair or replace if necessary End of Season Shut Down Maintenance Check and top off transfer fluid Clean all ashes from firebox and empty the ash pan Clean chimney flu...

Страница 63: ...e inspected at twice a month during the heating season to determine if a creosote buildup has occurred Be aware that the hotter the fire the less creosote is deposited and that weekly cleanings may be...

Страница 64: ...Inducer switch on furnace Control Panel is OFF See Wiring and Control Control Panel section of this manual Call the Fire Department immediately and leave the house or outbuilding where the furnace is...

Страница 65: ...TROUBLESHOOTING GUIDE...

Страница 66: ...ranty does not assume any liability of any nature for unsatisfactory performance caused by improper installation or assembly 3 Any labor costs for removal and reinstallation of the alleged defective W...

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