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Installation and operating instructions Wilo-Port 800

 

49

INSTALLATION English

CAUTION! 

To prevent damage to the pumping station, the following points 

must be observed:

•  The switching points must be set so that no backing up occurs in 

the inlet pipe.

•  To ensure that correct level measurement is possible, the signal 

transmitters may not be located directly in the inlet flow.

•  Check the operating mode for which the pump is approved for 

non-immersed operation. For S2 or S3 operation, the specified 

operating and idle times must be observed when setting the level 

control device.

Level measurement can be carried out in different ways:

• Dynamic pressure bell

• Level sensor

• 

Float switch

The signal transmitters used depend on the switchgear used.

Fig. 11: Attaching the signal transmitters 

1 Cross member

3 Dynamic pressure bell

2 Mount for dynamic pressure bell and level sensor

Dynamic pressure bell

When using a dynamic pressure bell, level measurement is carried 

out by measuring the static pressure in the pump chamber. Note 

that the dynamic pressure bell must emerge after each pumping 

procedure so that it can be vented. Alternatively, a bubbling-through 

system can be used. In this case, a small compressor continuously 

pumps air into the dynamic pressure bell.

In addition, we recommend installation of an additional second 

dynamic pressure bell for autarkic measurement and signalling of the 

high water alarm.

Level sensor

When using a level sensor, level measurement is carried out using 

a diaphragm. Make sure that the diaphragm (the lower section of the 

level sensor) remain constantly immersed. The level sensor may not 

rest on the base of the pump chamber.

Float switch

When using float switches, level measurement is carried out using 

floats. Make sure that the float switches have sufficient freedom of 

movement and do not bump into the pump chamber.

Installation

The dynamic pressure bell and the level sensor are fitted directly in 

the mount on the cross member from above using the accessories 

supplied.

The float switch is attached to the vertical discharge pipe using 

cable ties. For fault-free level measurement, a free cable length of 

approx. 250 mm is required.

To prevent deposits as effectively as possible, the fluid must be 

replaced regularly. Therefore, we recommend using the switching 

points for the lower inlet. The corresponding switching points are 

shown in the following tables.

1

2

3

Fig. 11

Содержание Wilo-Port 800

Страница 1: ...de instalaci n y funcionamiento no Monterings og driftsveiledning sv Monterings och sk tselanvisning fi Asennus ja k ytt ohje hr Upute za ugradnju i uporabu sr Uputstvo za ugradnju i upotrebu sl Navod...

Страница 2: ...ntended use and fields of application 36 3 2 Improper use and fields of application 36 3 3 Set up 37 3 4 Function description 37 3 5 Materials 38 3 6 Technical data 38 3 7 Type key 38 3 8 Dimensions 3...

Страница 3: ...supervised by a person responsible for their safety and have received instructions from that person on how the pump chamber is to be used Children must be supervised to ensure that they do not play wi...

Страница 4: ...ng apply Inadequate configuration by the manufacturer due to the infor mation provided by the operator or customer being insufficient or incorrect Non compliance with safety instructions and working i...

Страница 5: ...hen installing and removing the pump chamber A second person must always be present Adequate ventilation must be ensured when working inside the pump chamber All work assembly dismantling maintenance...

Страница 6: ...ump and how to shut it off For the connection refer to the operating and maintenance manual for the pump installed The pump installed must always be earthed 2 4 Safety and monitoring equipment The pum...

Страница 7: ...quality assurance Fault free operation is guaranteed if it is installed and maintained correctly 3 1 Intended use and fields of application RISK of explosive atmosphere Sewage containing faeces can le...

Страница 8: ...ater in Germany in accordance with DIN 1986 3 3 3 Set up Fig 1 Overview 1 Pump chamber 9 Inlet connection 2 Discharge pipe 10 Venting cable ducts 3 Non return ball valve 11 Pump 4 Surface coupling 12...

Страница 9: ...0 Ventilation connection cable bushing 1x DN 100 Max permitted ambient temperature 20 C Ground below depth of 0 5 m Max permitted ground water level Ground level Impoundment volume See data sheet cata...

Страница 10: ...n materials for pumps Installation and operating instructions NOTE For use as a pumping station accessories are required that have to be ordered separately 3 10 Accessories Clamp bolting for connectio...

Страница 11: ...for storage Place the pump chamber securely on a solid bearing surface and secure it against falling over or sliding away Pump chambers are stored vertically DANGER due to falling over Never set down...

Страница 12: ...ing installa tion and suffer serious injuries During installation the installation location must be appropriately marked and secured Always close the installed pump chamber with an appropriate pump co...

Страница 13: ...0 mm Max height adjustment with plastic pump chamber extension 500 mm CAUTION The pump chamber may not be installed in peaty ground This can lead to destruction of the pump chamber Pump cover Must be...

Страница 14: ...engineering and road building slope angle installation If required due to the groundwater level the pit must be protected using a groundwater drawdown NOTE If a class D400 pump cover is to be used a l...

Страница 15: ...roof routing 4 Perform a leak test in accordance with the applicable regulations 5 2 5 Installing the pump chamber extension When using A15 and B125 pump cover CAUTION The max installation depth of 27...

Страница 16: ...ed for height compen sation to the surface level up to a maximum of 200 mm above the top edge of the pump chamber including the pump cover height The concrete rings should be provided by the customer...

Страница 17: ...mp chamber must be continuously checked for a plumb vertical and constant position and for any deformation or other indications of installation errors The areas directly adjacent to the pump chamber w...

Страница 18: ...content grain size 0 32 mm as far as the base of the substructure and compact properly Dpr 97 Compact by hand at the pump chamber wall ensuring that the pump chamber is in a plumb vertical position a...

Страница 19: ...ff device Suspend the chain from the discharge pipe observing the separate installation and operating instructions for the chain and lower the pump and discharge pipe into the pump chamber until the t...

Страница 20: ...t can be vented Alternatively a bubbling through system can be used In this case a small compressor continuously pumps air into the dynamic pressure bell In addition we recommend installation of an ad...

Страница 21: ...e 120 120 120 120 Switching point C Set Pump off signal when using dynamic pressure bell and level sensor then set follow up time up to dimension A pump off set follow up time if there is no inlet If...

Страница 22: ...lve can be installed to protect against the pump chamber being drained dry Both of these components are available as accessories Flush connection Fig 14 Flush connection installation 1 Surface couplin...

Страница 23: ...ired by the operating personnel for safe commissioning and operation of the pump chamber The following general conditions must always be met and checked The maximum inflow must be lower than the maxim...

Страница 24: ...al regulations are met Check that all required components and connections inlet dis charge pipe with shut off device venting electrical connection are present and properly installed 1 Open the pump co...

Страница 25: ...health must be decon taminated after being lifted out of the pump chamber before any other work is carried out Otherwise there is a risk of death Wear the necessary physical protection equipment BEWAR...

Страница 26: ...l substances Toxic or harmful substances in sewage pump chambers can lead to infections or suffocation The installation location must be adequately ventilated before all work Appropriate protective eq...

Страница 27: ...s Faults may only be repaired by qualified specialist personnel Observe the installation and operating instructions for the pump level control device and other accessories If the operating fault canno...

Страница 28: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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