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Installation and operating instructions Wilo-Port 800

 

43

INSTALLATION English

300

400

Z + 2000

Z

X

Y

1

2

3

4

4

5

6

7

1. 

Excavate the pit taking into account the following points:

• Pump chamber height

• Inlet pipe depth

• 

Connection port DN 150 or DN 200 height

• 

Underlay approx. 300 mm

• 

Levelling layer approx. 100 mm

• Pump cover height

• 

Pump chamber extension height, max. 500 mm

• The pit diameter on the ground must be 2 m larger than the pump 

chamber diameter.

• Observe the applicable regulations for earthworks in underground 

engineering and road building (slope angle, installation).

• If required due to the groundwater level, the pit must be protected 

using a groundwater drawdown.

NOTE:

 

If a class D400 pump cover is to be used, a load distribution plate 

must also be installed. To do this, the additional height of 300 mm 

and the corresponding substructure must be taken into account.

2. 

Check the floor of the pit for bearing capacity.

3. 

Install the load-bearing mineral mixture underlay properly and seal it 

(Dpr 97%).

4.  Add a levelling layer of sand approx. 100 mm thick and level off.

5.  Prepare the onsite inlet, venting and pressure pipes.

6.  Install the pump chamber in the pit, align the connections with the 

onsite piping and drive in evenly.

Fig. 3

Содержание Wilo-Port 800

Страница 1: ...de instalaci n y funcionamiento no Monterings og driftsveiledning sv Monterings och sk tselanvisning fi Asennus ja k ytt ohje hr Upute za ugradnju i uporabu sr Uputstvo za ugradnju i upotrebu sl Navod...

Страница 2: ...ntended use and fields of application 36 3 2 Improper use and fields of application 36 3 3 Set up 37 3 4 Function description 37 3 5 Materials 38 3 6 Technical data 38 3 7 Type key 38 3 8 Dimensions 3...

Страница 3: ...supervised by a person responsible for their safety and have received instructions from that person on how the pump chamber is to be used Children must be supervised to ensure that they do not play wi...

Страница 4: ...ng apply Inadequate configuration by the manufacturer due to the infor mation provided by the operator or customer being insufficient or incorrect Non compliance with safety instructions and working i...

Страница 5: ...hen installing and removing the pump chamber A second person must always be present Adequate ventilation must be ensured when working inside the pump chamber All work assembly dismantling maintenance...

Страница 6: ...ump and how to shut it off For the connection refer to the operating and maintenance manual for the pump installed The pump installed must always be earthed 2 4 Safety and monitoring equipment The pum...

Страница 7: ...quality assurance Fault free operation is guaranteed if it is installed and maintained correctly 3 1 Intended use and fields of application RISK of explosive atmosphere Sewage containing faeces can le...

Страница 8: ...ater in Germany in accordance with DIN 1986 3 3 3 Set up Fig 1 Overview 1 Pump chamber 9 Inlet connection 2 Discharge pipe 10 Venting cable ducts 3 Non return ball valve 11 Pump 4 Surface coupling 12...

Страница 9: ...0 Ventilation connection cable bushing 1x DN 100 Max permitted ambient temperature 20 C Ground below depth of 0 5 m Max permitted ground water level Ground level Impoundment volume See data sheet cata...

Страница 10: ...n materials for pumps Installation and operating instructions NOTE For use as a pumping station accessories are required that have to be ordered separately 3 10 Accessories Clamp bolting for connectio...

Страница 11: ...for storage Place the pump chamber securely on a solid bearing surface and secure it against falling over or sliding away Pump chambers are stored vertically DANGER due to falling over Never set down...

Страница 12: ...ing installa tion and suffer serious injuries During installation the installation location must be appropriately marked and secured Always close the installed pump chamber with an appropriate pump co...

Страница 13: ...0 mm Max height adjustment with plastic pump chamber extension 500 mm CAUTION The pump chamber may not be installed in peaty ground This can lead to destruction of the pump chamber Pump cover Must be...

Страница 14: ...engineering and road building slope angle installation If required due to the groundwater level the pit must be protected using a groundwater drawdown NOTE If a class D400 pump cover is to be used a l...

Страница 15: ...roof routing 4 Perform a leak test in accordance with the applicable regulations 5 2 5 Installing the pump chamber extension When using A15 and B125 pump cover CAUTION The max installation depth of 27...

Страница 16: ...ed for height compen sation to the surface level up to a maximum of 200 mm above the top edge of the pump chamber including the pump cover height The concrete rings should be provided by the customer...

Страница 17: ...mp chamber must be continuously checked for a plumb vertical and constant position and for any deformation or other indications of installation errors The areas directly adjacent to the pump chamber w...

Страница 18: ...content grain size 0 32 mm as far as the base of the substructure and compact properly Dpr 97 Compact by hand at the pump chamber wall ensuring that the pump chamber is in a plumb vertical position a...

Страница 19: ...ff device Suspend the chain from the discharge pipe observing the separate installation and operating instructions for the chain and lower the pump and discharge pipe into the pump chamber until the t...

Страница 20: ...t can be vented Alternatively a bubbling through system can be used In this case a small compressor continuously pumps air into the dynamic pressure bell In addition we recommend installation of an ad...

Страница 21: ...e 120 120 120 120 Switching point C Set Pump off signal when using dynamic pressure bell and level sensor then set follow up time up to dimension A pump off set follow up time if there is no inlet If...

Страница 22: ...lve can be installed to protect against the pump chamber being drained dry Both of these components are available as accessories Flush connection Fig 14 Flush connection installation 1 Surface couplin...

Страница 23: ...ired by the operating personnel for safe commissioning and operation of the pump chamber The following general conditions must always be met and checked The maximum inflow must be lower than the maxim...

Страница 24: ...al regulations are met Check that all required components and connections inlet dis charge pipe with shut off device venting electrical connection are present and properly installed 1 Open the pump co...

Страница 25: ...health must be decon taminated after being lifted out of the pump chamber before any other work is carried out Otherwise there is a risk of death Wear the necessary physical protection equipment BEWAR...

Страница 26: ...l substances Toxic or harmful substances in sewage pump chambers can lead to infections or suffocation The installation location must be adequately ventilated before all work Appropriate protective eq...

Страница 27: ...s Faults may only be repaired by qualified specialist personnel Observe the installation and operating instructions for the pump level control device and other accessories If the operating fault canno...

Страница 28: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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