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10

System Troubleshooting

Symptom

Possible Cause

Remedy

High head—low suction

Restriction in liquid line or flowrator

Remove or replace with proper size flowrator.

High head—high or normal 
suction

Dirty condenser coil

Overcharged

Condenser fan not running

Clean coil.

Correct system charge.

Repair or replace condenser fan.

Low head—high suction

Incorrect flowrator

Defective compressor valves

Flowrator not seating properly

Replace with correct flowrator.

Replace compressor.

Check for debris under flowrator or deformed flowrator. 
Remove debris or replace flowrator.

Unit will not run.

Power off or loose electrical connection

Thermostat out of calibration; set too 
high

Defective contactor

Blown fuses or tripped circuit breaker

Transformer defective

High or low pressure control (optional) 
open

Compressor overload contacts open

Check for unit voltage at contactor in unit.

Reset thermostat.

Check for 24 volts at contactor coil. Replace if contacts 
are open.

Replace fuse or reset circuit breaker. Check wiring. 
Replace transformer.

Reset high pressure control or check unit charge.

High pressure control opens at 610 psig, and low 
pressure control opens at 22 psig.

Replace compressor.

NOTE: 

Wait at least 2 hours for overload to reset.

Condenser fan runs; 
compressor does not run.

Loose connection

Compressor stuck

Grounded or open winding

Open internal overload

Low voltage connection

Capacitor weak, open or shorted

Check for unit voltage at compressor.

Check and tighten all connections.

Wait at least 2 hours for overload to reset. If still open, 
replace the compressor.

At compressor terminals, voltage must be within 10% 
of nameplate volts when unit is operating.

Check capacitor. Replace if defective.

Low suction—Cool 
compressor, iced evaporator 
coil

Low indoor airflow

Increase speed of blower or reduce restriction.

Replace air filters.

Compressor short cycles

Defective overload protector

Unit cycling on low pressure control

High pressure switch cuts out

Replace overload protector. Check for correct voltage.

Check refrigerant charge and/or airflow.

Check airflow (indoor and outdoor)

Registers sweat

Low airflow

Increase speed of blower or reduce restriction.

Replace air filters.

High suction pressure

Excessive load

Defective compressor

Reversing valve not seating properly.

Recheck load calculation

Replace compressor.

Replace reversing valve.

Insufficient cooling

Improperly sized unit

Improper airflow

Incorrect refrigerant charge.

Incorrect voltage

Recalculate load.

Check airflow—should be approximately 400 CFM per 
ton.

Charge per procedure attached to unit service panel.

At compressor terminals, voltage must be within 10% 
of nameplate volts when unit is operating.

Evaporator coil freezing or 
frosting

Low airflow

Low refrigerant charge

Operating unit in cooling mode below 
65ºF (18ºC) outdoor temperature

Check airflow—should be approximately 400 CFM per 
ton.

Properly charge unit.

Install or check low ambient control—should be open 
below 65ºF (18ºC) outdoor temperature.

Содержание Gold WGPH45**AM

Страница 1: ...ectric Heat Installation and Adjustment 6 Make Electrical Connections 6 Complete Installation 7 SEQUENCE OF OPERATION 7 Start up Procedure Cooling Cycle 7 Start up Procedure Heat Pump 8 Final System Checks 8 Explanation and Guidance Heat Pump 8 Defrost Cycle 9 System Troubleshooting 10 Circulating Air Blower 11 Blower Performance Data 12 CHARGE VERIFICATION 14 SYSTEM MAINTENANCE 16 TROUBLESHOOTING...

Страница 2: ...e unit be placed so that the condenser air discharge does not blow toward windows less than 25 ft 7 6 m away Heat pumps require special location consideration in areas of heavy snow accumulation and or areas with prolonged continuous subfreezing temperatures Heat pump unit bases have holes under the outdoor coil to permit drainage of defrost water accumulation The unit must be situated to allow fr...

Страница 3: ...g and general roofing material are furnished by the contractor Curbing must be installed in compliance with the National Roofing Contractors Association Manual Construct ductwork using current industry guidelines The ductwork must be placed into the roof curb before mounting the package unit Minimum Clearances The unit is designed to be located outside the building with an unobstructed condenser a...

Страница 4: ... outdoor use Use copper conductors only All field wiring must be done in accordance with National Electrical Code requirements applicable requirements of UL or local codes where applicable Electrical wiring disconnect means and over current protection are to be supplied by the installer Refer to the rating plate for the maximum over current protection minimum service ampacity and operating voltage...

Страница 5: ... and must be supplied and installed in the return duct system by the installer A field installed filter grille is recommended for easy and convenient access to the filters for periodic inspection and cleaning Filters must have adequate face area for the rated quantity of the unit See the Air Delivery Table for the recommended filter size Air Delivery Table Goodman 109 To prevent property damage th...

Страница 6: ... of larger size than indicated could result in extensive damage to the equipment The manufacturer bears no responsibility for damage caused to equipment as result of the use of larger than is recommended size protective devices All units have undergone a run test prior to packaging for shipment This equipment has been started at minimum rated voltage and checked for satisfactory operation Do not a...

Страница 7: ...2 Dispose of recycle all packaging materials 3 Check the heat pump or condensing unit in its final location SEQUENCE OF OPERATION Start upProcedure CoolingCycle 1 Disconnect power 2 Turn the thermostat switch to Cool and the fan switch to Auto 3 Set the temperature setting to the highest setting 4 Verify that all of the registers are set to the normal open position 5 Turn on the electrical supply ...

Страница 8: ...s free from excessive vibration 4 Check that the tubes and lines are not rubbing against each other or against the sheet metal surfaces or edges If contact is found correct the problem 5 Set the thermostat at the appropriate setting for cooling and heating or automatic changeover for normal use 6 Check that the owner is instructed on the unit operation filter servicing correct thermostat operation...

Страница 9: ...d the unit s defrost cycle will be initiated provided the sensor remains closed When the sensor opens approximately 60 F 16ºC the defrost cycle is terminated and the timing period is reset If the defrost cycle is not terminated due to the sensor temperature a 10 minute override interrupts the unit s defrost period Circuit Board Suggested Field Testing Troubleshooting 1 Run the unit in the heating ...

Страница 10: ...citor weak open or shorted Check for unit voltage at compressor Check and tighten all connections Wait at least 2 hours for overload to reset If still open replace the compressor At compressor terminals voltage must be within 10 of nameplate volts when unit is operating Check capacitor Replace if defective Low suction Cool compressor iced evaporator coil Low indoor airflow Increase speed of blower...

Страница 11: ... be changed according to the electric heat size The ECM motor provides many features not available on the traditional PSC motor These features include Improved Efficiency Constant CFM Soft Start and Stop Improved Humidity Control ECM Motor Speed Adjustment Each ECM blower motor has been preprogrammed for operation at 4 distinct airflow levels when operating in Cooling Heat Pump mode or Electric He...

Страница 12: ... 889 819 Watts 202 214 221 229 235 246 258 264 T4 T5 CFM 1 267 1 213 1 162 1 120 1 058 1 009 932 841 Watts 218 226 236 245 247 260 272 275 WPC4542AM T1 CFM 1 123 1 070 1 025 984 942 894 839 774 Watts 162 170 182 193 204 216 229 242 T2 T3 CFM 1 437 1 390 1 354 1 318 1 281 1 243 1 204 1 165 Watts 310 317 331 342 355 366 377 389 T4 T5 CFM 1 528 1 490 1 450 1 410 1 383 1 348 1 312 1 267 Watts 372 379 ...

Страница 13: ... 1 700 B Plus 1 870 B Plus 1 870 A Minus 1 620 A Minus 1 620 A Normal 1 800 A Normal 1 800 A Plus 1 980 A Plus 1 980 WGPH4560AM Cooling HP Speed Adjust Tap CFM Electric Heat Adjust Tap CFM D Minus 1 260 D Minus 1 260 D Normal 1 400 D Normal 1 400 D Plus 1 540 D Plus 1 540 C Minus 1 440 C Minus 1 440 C Normal 1 600 C Normal 1 600 C Plus 1 760 C Plus 1 760 B Minus 1 620 B Minus 1 620 B Normal 1 800 ...

Страница 14: ...n 800 CFM Output for DIP Switch Combinations 5 and 6 Cooling Heating Model Speed Tap Switch 5 Switch 6 Cooling HP CFM WGPH4543 A Off Off 1 800 B On Off 1 700 C Off On 1 400 F D On On 1 225 WGPH4549 A Off Off 1 800 B On Off 1 700 C Off On 1 400 D On On 1 225 F WGPH4560 A Off Off 2 000 F B On Off 1 800 C Off On 1 600 D On On 1 400 DIP Switch Settings for Single and 2 Stage Thermostats Model Switch 3...

Страница 15: ...ithin limits Charge the unit on low stage 1 Purge the gauge lines 2 Connect the service gauge manifold to the access fittings Run the system for at least 10 minutes to allow the pressure to stabilize 3 Temporarily install a thermometer on the liquid small line near the liquid line access fitting with adequate contact and insulate for best possible reading 4 Check subcooling and superheat The 2 sta...

Страница 16: ... The return air filter must always be clean and sufficient air volume must pass through the indoor coil to prevent excessive discharge pressure and high pressure cutout Outside Air Into Return Duct Do not introduce cold outside air into the return duct of a heat pump installation Do not allow air entering the indoor coil to drop below 65 F 18ºC Air below this temperature will cause low discharge p...

Страница 17: ...V 208 TR C BK 1 R COMP CM BR 4 1 PLF BK Y S BK R 5 6 2 3 C R R O C W2 W1 G a t o t s m r e h T T2 T1 BU NOTE 2 PR L1 BU GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR W R R BK BK R Y BU BU R R DFT RVC LPS L 3 1 2 DC DFT DFT Y C R W2 O W1 Y1 G COM 4 5 6 PLF LVDR R R O O W2 HPS C If Used N G RVC See NOTE 4 SA If Used See NOTE 3 R Y BK BK BK OR OR W HPS Y BU BU BU BU Y Y LPS YCON OT2OT1 OTC O W W2 E W1 ...

Страница 18: ...K R 5 6 2 3 C R R O C W2 W1 G Y1 a t o t s m r e h T T2 T1 BU NOTE 2 PR L1 BU GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR W R R BK BK R Y BU BU R R DFT RVC LPS L 3 1 2 DC DFT DFT Y C R W2 O W1 Y1 G COM 4 5 6 PLF LVDR R R O O W2 HPS C If Used N G RVC See NOTE 4 SA If Used See NOTE 3 R Y BK BK BK OR OR W HPS Y BU BU Y BU BU Y Y LPS SOL BU Y BU YCON S0L OT2OT1 OTC O W W2 E W1 R YCON C OMO W2 ED OU TD...

Страница 19: ...A S T1 R L1 C NOTE 4 H F RCCF CM T2 C L2 Box H RCCF F C Y BR PR 2 24V 208 TR C BK 1 PR COMP CM BR BR PR 4 1 PLF PR BK Y S BK R BK 5 6 2 3 C R LVJB R BU BR W G Y R C W2 W1 G Y a t o t s m r e h T T2 T1 R BU NOTE 3 PR BU L1 GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR R R BK BK R C L G N 1 2 3 BU BU R G G G R EM G See NOTE 2 1 L 3 1 2 R W2 W1 Y G C 4 5 6 PLF EM 1 C See NOTE 2 If Used Thermostat N G 2...

Страница 20: ...time phone number in your correspondence Accessories To order accessories contact your Whirlpool Home Cooling and Heating dealer WPIO 362 2010 All rights reserved Registered Trademark TM Trademark of Whirlpool U S A Manufactured under license by Tradewinds Distributing Company LLC Jacksonville Florida Warranty provided by manufacturer All other trademarks are owned by their respective companies 2 ...

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