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Westeel Wide-Corr Centurion Side Draw Discharge Скачать руководство пользователя страница 20

20

198201 R17

5. Assembly

Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.

5.1. Assembly Safety

• Do not take chances with safety. The components can be large, heavy, and hard to handle.

Always use the proper tools, rated lifting equipment, and lifting points for the job.

• Carry out assembly in a large open area with a level surface.

• Always have two or more people assembling the side draw discharge.

• Make sure you have sufficient lighting for the work area.

• Tighten all fasteners according to their specifications. Do not replace or substitute bolts,

nuts, or other hardware that is of lesser quality than the hardware supplied by the
manufacturer.

• Stay away from overhead power lines and other obstructions during assembly. Contact with

power lines can cause electrocution.

• Do not work in high winds.

5. ASSEMBLY

SIDE DRAW DISCHARGE – WIDE-CORR® CENTURION® GRAIN BIN

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Содержание Wide-Corr Centurion Side Draw Discharge

Страница 1: ...ns and safety precautions can result in serious injury death or property damage Keep manual for future reference Part Number 198201 R17 Revised November 2018 Side Draw Discharge Wide Corr Centurion Grain Bin Installation and Storage Instructions Original Instructions ...

Страница 2: ... the manual Description Section Updated Safety Decal Locations 2 6 Safety Decal Locations and Details on page 7 Updated the roof charts Section 3 1 1 Roof Design Capacities for Non Structural Roofs on page 11 Section 3 1 2 Roof Design Capacities for Structural Roofs on page 12 ...

Страница 3: ... 15 3 7 Critical Assembly Requirements 15 3 8 Product Storage 16 3 9 Grain Bin Use 17 3 10 Important Notes 17 4 Preparation 19 4 1 Check Shipment 19 4 2 List of Tools and Equipment 19 4 3 Order Optional Equipment 19 5 Assembly 20 5 1 Assembly Safety 20 5 2 Side Draw Baffle Location Details 21 5 2 1 Baffle Location 7 to 10 Tiers 22 5 2 2 Baffle Location 11 to 14 Tiers 23 5 2 3 Baffle Location 15 to...

Страница 4: ...ocess and the necessary precautions for efficient and safe assembly Everyone present at the assembly site is required to be familiar with all safety precautions Keep this manual available for frequent reference and review it with new personnel Call your local distributor or dealer if you need assistance or additional information 1 INTRODUCTION SIDE DRAW DISCHARGE WIDE CORR CENTURION GRAIN BIN ...

Страница 5: ...elated SAFETY information contained in this manual Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program All accidents can be avoided It is the side draw discharge owner operator and maintenance personnel s responsibility to read and understand ALL safety instructions safety decals and...

Страница 6: ...parts must display the same decal s as the original part Replacement safety decals are available free of charge from your distributor dealer or factory as applicable 2 5 Decal Installation Replacement 1 Decal area must be clean and dry with a temperature above 50 F 10 C 2 Decide on the exact position before you remove the backing paper 3 Align the decal over the specified area and carefully press ...

Страница 7: ...s that follow Safe operation and use of the side draw discharge requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to as well as the safety precautions that must be taken to avoid serious injury death or damage Figure 1 Safety Decals SIDE DRAW DISCHARGE WIDE CORR CENTURION GRAIN BIN 2 SAFETY ...

Страница 8: ... Shut off and lock out all power 2 Use a lifeline safety harness and have an observer outside before entering the bin 3 Wear proper breathing equipment or a respirator 4 Avoid the center of the bin Failure to heed these warnings could result in serious injury or death ENTRAPMENT HAZARD Part Number 8110 00013 WARNING Keep clear of all augers DO NOT ENTER this bin If you must enter the bin 1 Shut of...

Страница 9: ...m to prevent roof and or bin damage Consult dealer to install adequate roof venting Ensure all roof vents are open and unobstructed Discontinue use of aeration fan if roof vents become obstructed with ice NOTICE Part Number 8110 00066 FALL RESTRAINT ANCHOR POINT MAX WORKING LOAD 1 000 lb 453 kg SEE MANUFACTURER ROOF MANUAL FOR DETAILED INSTRUCTIONS REGARDING ANCHOR POINT LOCATIONS Part Number 8110...

Страница 10: ... Peak Loads for Various Roofs Size Type of Roof Load lbs Load kg 15 to 24 non structural 4000 lbs 1814 kg 27 to 48 non structural 5000 lbs 2268 kg 51 54 non structural 8000 lbs 3629 kg 48 to 108 structural 20 000 lbs 9072 kg b Roof Snow Loads RSL at the above stated standard peak loads standard RSLs vary with diameter and range from 16 psf 78 kg m2 to 45 psf 220 kg m2 Upgrades are available Note T...

Страница 11: ...9 1 39 18 29 1 39 21 24 1 15 37 1 77 24 17 0 81 26 1 24 27 10000 44 5 19 0 91 28 1 34 30 15 0 72 24 1 15 33 1 58 33 18 0 86 24 1 15 36 1 72 36 18 0 86 23 1 10 31 1 48 39 16 0 77 21 1 01 30 1 44 42 14 0 67 19 0 91 27 1 29 45 13 0 62 18 0 86 25 1 20 48 16 0 77 21 1 01 26 1 24 51 12000 53 4 14 0 67 21 1 01 n a 54 13 0 62 20 0 96 Note 1 Standard roofs are adequate for many applications but additional ...

Страница 12: ... 54 38 1 82 60 38 1 82 66 37 1 77 72 37 1 77 75 36 1 72 78 36 1 72 84 36 1 72 90 34 1 63 96 34 1 63 102 31 1 48 105 31 1 48 108 31 1 48 Note Standard capacities are provided Additional capacity is available with optional upgrades 3 1 3 Roof Snow Load vs Ground Snow Load The Roof Design Capacity tables reflect roof snow load RSL values These are design values Often comparisons are made to ground sn...

Страница 13: ... for any defects or damages to any property or injury to any persons arising from or related to any site or assembly considerations including but not limited to Bin location and bin siting Soil conditions and corresponding foundation requirements note that the examples provided in manuals are for specifically stated soil conditions Bin assembly Westeel recommends the use of qualified bin installer...

Страница 14: ... Opening shall be cut as tight as it can be for the transition to go through and shall have no more than 1 4 gap on any side to the section of a fan transition going through a bin wall 4 Opening height for fan transition shall be limited to 12 5 inches from bottom edge of a bottom wall sheet 5 Opening width shall not exceed 46 5 for stiffened bins and 72 5 for unstiffened bins 6 Vertical support s...

Страница 15: ... must provide uniform and level support to the structure being supported Surface imperfections causing gapping must be remedied This may involve but not be limited to a grouting under the bottom ring of a non stiffened bin or tank and b shimming under the uprights of a stiffened bin or tank or under the legs of a hopper 4 Make sure that the proper hardware is utilized for all bolted connections If...

Страница 16: ...ll grey appearance that weathered galvanized surfaces get 2 Parts that are not well ventilated or well drained can collect water between surfaces and develop white rust 3 White rust is not a structural concern if its development is stopped in the early stages A light film or powdery residue can occur after a period of heavy rainfall or a short time of improper storage If white rust has started to ...

Страница 17: ...stored in a new box that is free of moisture 3 In addition to wiping down wallsheets a food grade oil can also be applied with a clean lint free cloth This will assist in preventing any further moisture from contacting the galvanizing on the steel Due to safety concerns with installation and use Westeel does not recommend the use of oil on other parts such as roof sheets and safety ladders Page A1...

Страница 18: ...ted density in Westeel bins Tighten all bolts to the recommended torque settings Do not locate grain bins close to high buildings which might cause snow to fall onto or build up on the roof of the grain bin Consider future expansion and allow space for loading and unloading of the bin Your dealer and local government agricultural consultants can help you plan your storage system for maximum effici...

Страница 19: ...ltiple 9 16 and 1 2 sockets recommended Large pocket carpenter pouch 8 20 cm metal punches for aligning bolt holes Step and extension ladders construction grade 6 point wrenches Imperial box end Metal cutting saw suitable for cutting roof rings and wind rings Scaffolding Centre post bin stand Crane and or bin jacks Minimum Recommended Safety Equipment A properly stocked first aid kit Eye foot head...

Страница 20: ...out assembly in a large open area with a level surface Always have two or more people assembling the side draw discharge Make sure you have sufficient lighting for the work area Tighten all fasteners according to their specifications Do not replace or substitute bolts nuts or other hardware that is of lesser quality than the hardware supplied by the manufacturer Stay away from overhead power lines...

Страница 21: ...GE OF THE LOWEST BAFFLE AT WALL CRITICAL SEE TABLES 8 TYP TOP HORIZONTAL WALL SEAM FOR STIFFENED BINS UP TO 48 ft DIAMETER BAFFLE ANGLE 195476 2 PER BAFFLE SECTION BRIDGE VERTICALLY BETWEEN BAFFLES SIDEDRAW BAFFLE LOCATION DETAILS SEE FOLLOWING SETUP PAGES FOR LOCATION DETAILS IMPORTANT BAFFLES MUST ALL BE ALIGNED VERTICALLY WITH EACH OTHER IMPORTANT BAFFLES MUST ALL BE ALIGNED VERTICALLY WITH EAC...

Страница 22: ... 2 66 70 32 of BAFFLES of BAFFLES of BAFFLES of BAFFLES SECOND BOTTOM TIER DISCHARGE FIFTH BOTTOM TIER DISCHARGE Page 14 of BAFFLES of BAFFLES of BAFFLES of BAFFLES 14 TIERS 13 TIERS 11 TIERS 16 12 12 TIERS 14 10 13 9 12 8 54 58 74 78 62 66 50 54 BAFFLE LOCATION 7 to 14 TIERS Adhere to the following baffle layouts to ensure that the discharge opening is centered to wall sheet 5 ASSEMBLY SIDE DRAW ...

Страница 23: ...red to the wall sheet Figure 5 11 to 14 Tiers 10 6 9 5 8 3 6 2 of BAFFLES of BAFFLES of BAFFLES of BAFFLES SECOND BOTTOM TIER DISCHARGE Page 14 of BAFFLES of BAFFLES of BAFFLES of BAFFLES 14 TIERS 13 TIERS 11 TIERS 16 12 12 TIERS 14 10 13 9 12 8 54 58 74 78 62 66 50 54 SIDE DRAW DISCHARGE WIDE CORR CENTURION GRAIN BIN 5 ASSEMBLY ...

Страница 24: ... of BAFFLES 16 TIERS 15 TIERS 19 14 17 13 50 78 70 66 17 TIERS 58 62 20 16 21 17 18 TIERS 70 74 of BAFFLES of BAFFLES of BAFFLES of BAFFLES 23 19 24 20 19 TIERS 50 54 62 66 20 TIERS 25 21 74 78 21 TIERS 54 58 22 TIERS 27 23 BAFFLE LOCATION 15 to 22 TIERS Adhere to the following baffle layouts to ensure that the discharge opening is centered to wall sheet 5 ASSEMBLY SIDE DRAW DISCHARGE WIDE CORR CE...

Страница 25: ...g is centered to the wall sheet Figure 7 19 to 22 Tiers Page 15 of BAFFLES of BAFFLES of BAFFLES of BAFFLES 19 14 17 13 20 16 21 17 of BAFFLES of BAFFLES of BAFFLES of BAFFLES 23 19 24 20 19 TIERS 50 54 62 66 20 TIERS 25 21 74 78 21 TIERS 54 58 22 TIERS 27 23 SIDE DRAW DISCHARGE WIDE CORR CENTURION GRAIN BIN 5 ASSEMBLY ...

Страница 26: ...FLE NORMAL HARDWARE ORIENTATION BOLT ON OUTSIDE MAJOR INTERFERENCE WITH BAFFLE BAFFLE INSIDE OF BIN OUTSIDE OF BIN ORIZONTAL WALLSHEET SEAM MOVE RUBBER WASHER TO OUTSIDE ITH TOP ULD LED Adhere to the following baffle layouts to ensure that the discharge opening is centered to wall sheet of BAFFLES of BAFFLES 28 24 30 25 66 70 23 TIERS 50 78 24 TIERS CATION 23 24 TIERS ill ms and tening h en this r...

Страница 27: ...ARDWARE INTERFERENCE AT HORIZONTAL SHEET OVERLAP REVERSE HARDWARE ORIENTATION WITH BOLT TO INSIDE NO INTERFERENCE WITH BAFFLE NORMAL HARDWARE ORIENTATION BOLT ON OUTSIDE MAJOR INTERFERENCE WITH BAFFLE BAFFLE INSIDE OF BIN OUTSIDE OF BIN HORIZONTAL WALLSHEET SEAM MOVE RUBBER WASHER TO OUTSIDE IMPORTANT ORIENT BAFFLES WITH NARROW END OF OPENING AT THE TOP CATASTROPHIC BIN FAILURE COULD RESULT IF BAF...

Страница 28: ... BETWEEN BIN WALL AND FLANGE OUTLET TO ENSURE CONNECTION IS WEATHER TIGHT 4 IF THE DISCHARGE OUTLET IS LOCATED WHERE TWO LAMINATED WALL SHEETS ARE USED AN ALTERNATIVE REINFORCING METHOD WILL BE REQUIRED CONSULT WESTEEL ENGINEERING FOR FURTHER DETAILS ON YOUR SPECIFIC APPLICATION IMPORTANT DO NOT CUT OPENING THROUGH HORIZONTAL OR VERTICAL WALL SEAMS IMPORTANT USE 1 MIN RADIUS AT ALL CORNERS DO NOT ...

Страница 29: ...installation procedure 1 Remove the center horizontal bolts top and bottom 2 Remove some existing horizontal seam bolts from the wall sheet that receives the side draw outlet 3 Align and bolt the reinforcing sheet on to the wall sheet Figure 11 Side draw reinforcing sheet orientation and assembly Remove center bolts top and bottom 195477 Re attach horizontal bolts Field drill 13 32 mounting holes ...

Страница 30: ...EET REQUIRED FOR BINS UP TO 6023 7220 7518 7817 WITH DISCHARGE IN 5th TIER FROM BOTTOM SHORT SHEET REQUIRED FOR BINS UP TO 7223 7521 7820 NOTE The Side Draw reinforcing sheet can be used for all applications where the flanged outlet is penetrating an 8 gauge wall sheet or less 7 Caulk around the retrofit sheet 8 Insert 3 8 x 1 5 bolts through the wall sheet and the retrofit sheet 9 Field drill the...

Страница 31: ...emplate Page 18 Remove center horizontal bolts top and bottom 195477 Re attach drill 13 32 mounting using retrofit sheet template hrough sheet Use retrofit sheet as a template to cut discharge opening and mounting holes Caulk around retrofit sheet IMPORTANT For some specially designed bins a heavier wall sheet may be provided for the discharge opening This will be noted in the special manual accom...

Страница 32: ...0 54 40 900 62 000 60 54 500 80 500 66 70 900 102 400 72 90 200 127 700 78 112 700 156 600 84 138 700 189 700 90 168 300 226 800 96 201 900 268 400 102 239 700 314 800 108 281 900 366 100 Values listed are the approximate volume of grain remaining in the bin after maximum emptying from side draw discharge and are based on the following Bottom baffle located in center of wall sheet as noted on prev...

Страница 33: ...1 1 1 2 2 232305 39 1 1 1 1 1 1 1 1 1 2 2 2 1 232306 42 1 1 1 1 1 1 1 1 1 2 2 2 1 232307 45 1 1 1 1 1 1 1 1 2 1 2 1 232308 48 1 1 1 1 1 1 1 1 2 1 2 1 232309 51 1 1 1 1 1 1 1 2 1 1 1 1 232310 54 1 1 1 1 1 1 1 2 1 1 1 1 232311 60 1 1 1 1 1 1 1 1 232312 66 1 1 1 1 1 1 1 232313 72 1 1 1 1 1 1 1 232315 75 1 1 1 1 1 1 232329 78 1 1 1 1 1 1 232317 84 1 1 1 1 1 1 1 1 232319 90 1 1 1 1 1 1 1 1 232321 96 1 ...

Страница 34: ...2 months Structural 30 months Elite Cones Paint 30 months Structural 10 years WESTEEL cones Paint No Warranty Structural 12 months Smooth Wall Bins Paint 60 months Structural 10 years Commercial Smooth Wall Bins Paint 12 months Structural 10 years Limitation of Remedies Replacement Within the warranty period Westeel will replace the goods and or original manufactured components thereof which are f...

Страница 35: ...imers Limitations as to Manufacturer The warranty does not cover products sold by Westeel that are not manufactured by Westeel In those circumstances the purchaser is referred to the manufacturer of those products Limitation of Implied Warranties and Other Remedies To the extent allowed by law neither Westeel nor its dealers nor any company affiliated with Westeel makes any warranties representati...

Страница 36: ...nforceable in whole or in part such provision shall be deemed severable and will not affect or impair the legal validity of any other provision of the warranty 6 LIMITED WARRANTY WESTEEL GRAIN BIN PRODUCTS SIDE DRAW DISCHARGE WIDE CORR CENTURION GRAIN BIN ...

Страница 37: ...198201 R17 37 SIDE DRAW DISCHARGE WIDE CORR CENTURION GRAIN BIN 6 LIMITED WARRANTY WESTEEL GRAIN BIN PRODUCTS ...

Страница 38: ...450 Desautels Street P O Box 792 Winnipeg Manitoba R3C 2N5 Canada Phone 866 299 4312 Fax 204 235 0796 Website www westeel com Email info westeel com Ag Growth International Inc 2018 Printed in Canada ...

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