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Содержание CLEVELAND MKGL-100-T

Страница 1: ...roperty damage injury or death Installation Operation Maintenance Parts Service This manual is updated as new information and models are released Visit our website for the latest manual Gas Vertical M...

Страница 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Страница 3: ...ales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier par l interm diaire d une personne responsable de leur s curit d une surveillance ou d instr...

Страница 4: ...eration Inspectez l unit tous les jours pour son bon fonctionnement Inspeccione diariamente el funcionamiento correcto de la unidad WARNING AVERTISSEMENT ADVERTENCIA Have a qualified service technicia...

Страница 5: ...ite down the model and serial of the unit onto the front of this manual 7 Lift kettle off skid and move kettle to its installation location 8 Discard packaging material according to local and or state...

Страница 6: ...MOVING UNIT 1 While still on skid move unit as close to final installation position as possible 2 Prepare unit for lifting as shown in diagram 3 Lift gently with a forklift or jacks and remove skid 4...

Страница 7: ...nce with local codes and or the National Electric Code ANSI NFPA No 70 1981 USA or the Canadian Electric Code CSA Standard C22 1 Canada A separate fused disconnect switch must be supplied and installe...

Страница 8: ...he green light will cycle ON and OFF indicating the burner is cycling ON and OFF to maintain temperature 9 Check carbon monoxide is less than 0 08 percent in an air free sample of the flue gases See F...

Страница 9: ...e can be raised or lowered with this switch 4 MIXER SPEED CONTROL Controls speed of agitators and mixer bridge lift 5 EMERGENCY STOP BUTTON Stops hydraulic system agitators and mixer bridge lift 6 HEA...

Страница 10: ...WATER VALVE Turns on cold water 22 PRESSURE RELIEF VALVE NOT SHOWN This valve is used to vent the kettle and in the unlikely event there is an excess steam build up in the jacket this valve opens aut...

Страница 11: ...hes in the product for accurate readings Safety As a safety precaution the MIXER SPEED CONTROL must first be turned to zero before unit will start to mix Always remember like a cooking pot the kettles...

Страница 12: ...ixing 1 Turn MIX LIFT SWITCH to mix icon B 2 Turn MIXER SPEED CONTROL SWITCH to 0 and slowly adjust to desired speed 3 Adjust SECONDARY SPEED CONTROL KNOB to desired speed Tilting Kettle 1 Raise MIXER...

Страница 13: ...ater and mild detergent solution c Remove food deposits using a nylon brush d Rinse with fresh water e Leave valve open when unit is not in use 10 If the unit is equipped with an Air Valve clean as fo...

Страница 14: ...ket G around top cover is in good condition 3 Tilt hand H wheel is tight 4 Grease bearings on both trunnions 5 Check for play in gears adjust if required 6 Fasteners securing panels are in place and t...

Страница 15: ...l is not cracked or split Replace seal screws missing or worn nylon anchor nuts Leave cover off 3 Remove the kettle bottom cover and check that the seal is not cracked or split Leave cover off 4 For u...

Страница 16: ...rmer 9 Water Level Probe 16 High Limit Tube 10 Thermistor 15 SSK Controller 18 Relay 16 High Limit 19 Air Switch 10 9 8 7 6 5 4 1 2 3 1 Green Light 2 Red Light 3 ON OFF Switch 4 Potentiometer 5 Kettle...

Страница 17: ...th the high limit 16 temporarily bypassed is power at the blower 8 No Replace the high limit 16 Yes Replace the wire to the blower 8 No Is there power to the ignition Is there 24 VAC at the secondary...

Страница 18: ...ontroller 15 Yes Replace the potentiometer 4 No Does the kettle heat at all Yes See Problem Kettle won t heat No Is the blower turning 8 Replace the high limit 16 Is there voltage to the blower 8 No Y...

Страница 19: ...0 000 ohms 10 at room temperature Yes Replace the thermister 10 No Is the resistance of the potentiometer 4 50 000 ohms at the low setting and 0 ohms at high Yes Replace the controller Replace the pot...

Страница 20: ...l wire Probe properly attached Probe bypassed by B grounding the connecting wire LOW WATER LEVEL PROBE 1 3 2 265 260 270 F MAXIMUM KETTLE TEMPERATURE GAS KETTLE AIR SWITCH WARNING Use of gloves and ey...

Страница 21: ...be 4 down the center of the flue and take one sample each of Carbon Dioxide CO2 and Carbon Monoxide CO and record results With results obtained for CO2 use chart to determine dilution factor for gas t...

Страница 22: ...se while the kettle is in an upright position the water level has reached a critically low level The low water protection control has automatically shut off the gas burner The following procedure must...

Страница 23: ...ace 11 Refer to chart below to determine the required volume of water 12 In a separate container mix water with the required rust inhibitor 13 Fill jacket via the street elbow with the mixture 14 Remo...

Страница 24: ...3 5 1 KGL 40 TSH 190000 Propane 3 5 1 KGL 40 F to 60 F KGL 40 SH to 60 SH NOTE Use thread sealant compatible with propane gas on all threaded piping connections 1 Disconnect electrical connection 2 S...

Страница 25: ...ricate the following parts every three months to insure smooth operation and reduce wear MIXER BRIDGE HOUSING There are two grease nipples on the mixer bridge swivel housing which are accessed by remo...

Страница 26: ...See Above WIRING DIAGRAM consult factory for other wiring configurations...

Страница 27: ...r bridge Raise bridge B Mix Lift 3 Way Solenoid Valve Flow Control Valve Flow Control Valve Hydraulic Cylinder single acting Filter Relief Valve set at 1000 psi Check Valve Pressure Gauge C Blocking V...

Страница 28: ...y Fuses KE003844 ITEM PART DESCRIPTION QTY NO NO A KE50343 12 Fuse Mounting 1 Plate B KE51139 1 Fuse Holder 3 C KE52936 21 Fuse 20A 600V 3 KLDR20 Slow Blow D FA15018 3 8 32x1 4 Phil 4 Pan Head Screw A...

Страница 29: ...4 KE51925 Pin Secondary Agitator 1 46 FA19506 Set Screw Secondary Agitator 1 47 FA19507 Set Screw Scraper Arm 1 48 KE00935 Secondary Agitator 40 gal includes 44 1 KE00936 Secondary Agitator 60 gal inc...

Страница 30: ...18 1 FI05072 BULKHEAD 90 UNION ELBOW 19 1 KE52222 1 METAL GEAR 3 4 BORE 20 1 KE52224 PLASTIC GEAR COUPLING 21 1 KE00698 PUMP MTG PEDESTAL 22 1 KE52222 2 METAL GEAR 1 1 8 BORE 23 4 FA11509 2 HEX HEAD...

Страница 31: ...E RELIEF VALVE 1 24 FI05054 MALE BRANCH TEE FITTING 1 25 FI05069 STREET TEE 1 26 FI05034 STRAIGHT THREAD ADAPTER 2 27 FI05030 1 ELBOW 3 8 1 1 4 90 DEG 1 50 0 100 150 200 250 300 350 400 40 50 60 0 10...

Страница 32: ...CONTACT CONTACT PART NUMBER KE603208 1 KE603208 2 KE603208 3 KE603208 4 KE603208 5 KE603208 6 KE603208 7 KE603208 8 KE603208 9 OF 2 3 2 3 3 POSTITIONS maintained maintained spring spring spring flush...

Страница 33: ...838 2 KE53838 3 KE52055 25 24 KE52055 KE53838 2 THERMAL OVERLOAD HEATER TRANSFORMER TRANSFORMER THERMAL OVERLOAD HEATER THERMAL OVERLOAD HEATER TRANSFORMER 250VA 3 1 2 1 1 3 DESCRIPTION 30 KE00888R CO...

Страница 34: ...1 Nut 3 9 KE52280 Weather Strip 76 long 1 10 KE01820 Ambient Heater Assembly 1 11 SK50370 1 Terminal Block 2 Section 1 SK50370 2 Terminal Block 45 2 SK50370 3 Terminal Block 90 2 12 KE54402 Mounting B...

Страница 35: ...03209 3 Switch Assembly On Off On Maintained 6 KE003209 4 Switch Assembly On Off Maintained single kettle 1 twin kettle 2 7 KE003209 5 Switch Assembly On Off ON Maintained 1 8 KE003209 11 Switch Assem...

Страница 36: ...ree 1 11 KE51861 Gallon Meter 1 KE51860 Litre Meter 12 FI00062 Elbow 90 Degree 1 13 KE52173 1 2 1 D Hot Water Wash up Hose 1 14 FI05220 3 Hose Clamp 2 15 FI00179 Tee 1 16 FI05074 Nipple 2 KE600362 Nip...

Страница 37: ...36 SEE ABOVE COMPONENT PLATE ASSEMBLY POWER TILT KETTLES KE02185 C...

Страница 38: ...VALVE 3 ITEM NO PART NO DESCRIPTION QTY 1 7 KE52286 Butterfly Valve includes housing 1 1 FA11224 Bolt 5 16 18x1 S S 6 2 FA21024 Nut 5 16 18 6 3 SE50433 1 Seat 1 4 SE50434 1 Stem 1 5 SE50435 1 Locking...

Страница 39: ...38 BUILT PRIOR TO MAY 2014 AIR SOLENOID ASSEMBLY FOR FPVA 3 CONSULT FACTORY CONSULT FACTORY AIR SOLENOID ASSEMBLY FOR FPVA 3 KE02340 C KE02292...

Страница 40: ...NTIOMETER WITH ON OFF SWITCH C W ITEM 4 1 4 KE55486 3 L E D GREEN 1 5 KE55486 2 L E D RED 1 6 KE50429 6 PRESSURE GAUGE 1 7 KE603836 BRACKET FOR LED S 1 8 KE95555 10 LABEL 1 9 FA20504 3 NUT 10 24 2 CON...

Страница 41: ...004 1 KE53469 4 IGNITION MODULE SEPT 2004 AND AFTER 1 4 KE00458 KETTLE SOLID STATE CONTROL BOX 1 KE50303 BRACKET SOLID STATE CONTROL BOX 1 5 KE50753 7 RELAY 120V 1 KE50753 8 RELAY 240V 1 6 KE55069 6 S...

Страница 42: ...BACK WRAP COVER GASKET KETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACK MKGL 40 T KE01479 X KE53483 4 KE54253 X KE01432 X KE02186 1 MKGL 60 T KE01479 1 KE53483 5 KE54253 1 KE01432 1 KE02186 2 MKGL 80 T KE01...

Страница 43: ...0 1 FOR CE KETTLES INCLUDES 2 6 1 2 FI05049 MALE CONNECTOR 1 2 PIPE 1 4 TUBE 1 3 KE600812 1 STREET ELBOW 90 1 2 BRASS 2 4 KE600814 1 TEE 1 2 FPT BRASS 1 SAFETY VALVES 5 KE54941 5 SAFETY VALVE 50 PSI 1...

Страница 44: ...ASSEMBLY 1 16 37 17 18 19 20 21 39 31 32 33 34 22 23 24 8 9 10 2 3 30 35 29 4 5 6 4 7 11 13 14 12 15 43 38 25 25 26 27 22 28 29 28 30 Stationary Models Tilting Models 34 40 41 42 for units built prior...

Страница 45: ...UP TO 4000 40 GALLON KETTLES 1 KE53403 9 PROPANE GAS 2000 UP TO 4000 40 GALLON KETTLES 1 KE53403 10 NATURAL GAS 2000 UP TO 4000 60 100 GALLON KETTLES 1 KE53403 11 PROPANE GAS 2000 TO 4000 60 100 GALL...

Страница 46: ...CIAL NIPPLE 40 GALLON KETTLES 1 KE53515 3 SPECIAL NIPPLE 60 GALLON KETTLES 1 KE53515 4 SPECIAL NIPPLE 80 GALLON KETTLES 1 6 KE55240R GAS VALVE 1 7 F01518 1 GAS SHUT OFF VALVE 3 4 CE 1 7 F01518 2 GAS S...

Страница 47: ...46 GEARBOX ASSEMBLY 41 42 26 27 28 39 4 5 6 5 7 5 6 5 4 8 25 15 14 1 10 2 3 9 11 12 13 16 19 20 21 22 32 30 32 31 24 23 24 23 36 34 33 35 37 38 40...

Страница 48: ...Holder Latch 1 KE603208 9 Contact Block 4 19 KE50580 WATER RESISTANT BOOT 1 20 FA05002 34 O RING CIRCUIT BREAKER 1 21 KE50579 1 CIRCUIT BREAKER 1 22 KE51007 MICRO SWITCH 2 FA10139 MACHINE SCREW 6 32 X...

Страница 49: ...4 Straight 2 D KE51886 Grease Fitting 1 4 28 Straight 2 15 CONSOLE ITEM NO PART NO DESCRIPTION QTY KE01986 Trunnion Housing includes A B C D 1 A KE52402 Bearing Housing Washer 2 B KE51711 Roller beari...

Страница 50: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

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