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17.

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure

smooth operation and reduce wear.

TRUNNION HOUSING,

WORM SCREW AND

TILT GEAR

These parts are accessed

through the top cover of the
console. 

Apply grease to gear teeth.
Check for excessive play and
adjust with adjusting screw
located on top of cross bar.

KETTLE TRUNNIONS 

On the left hand side of the

kettle there are two grease
nipples on the top back
portion of the trunnion
housing. On the right hand
side of the kettle you must
remove the console cover to
access the two grease
nipples.

Adjusting

Screw

Worm
Screw and
Tilt
Gear

Cross

Bar

 

 

 

Trunnion Housing

Grease Nipple

HINGE ADJUSTMENT
INSTRUCTIONS

1.

Insert 3/8" Allen wrench.

2.

Turn clockwise to relieve tension on spring.

3.

While tension is released remove one of the two
slotted screws.

4.

To prevent Allen wrench from springing back abruptly
while the second slotted screw is removed, insert a pin
(approximately 1/8") in the hole where the first slotted
screw was removed from.

5.

Remove second slotted screw.

6.

While holding Allen wrench remove pin.

7.

Turn Allen wrench clockwise to tighten or counter-
clockwise to loosen tension to produce desired effect.

8.

Re-insert pin in one of the two holes.

9.

Tighten one slotted screw in the other hole (it may be
necessary to turn Allen wrench slightly to align holes).

10.

Remove pin and repeat step number 9 for other
slotted screw.

3/8" Allen wrench

1. If required remove board from holding bracket for better

access.

2. Turn unit on and set to 10 (maximum).

3. Push and hold the SWITCH button for approximately 5

seconds until the CPU starts to flash 1 flash/second. You
are now in TEST #1.  Output to 12v relay is disabled. With
kettle upright the DIAGNOSTIC LED should be green, with
kettle tilted it should be red.

4. Push SWITCH button. The CPU starts to flash 2

flash/second. You are now in TEST #2. Check the
DIAGNOSTIC LED for indication of the temperature probe
status.

5. Push SWITCH button. The CPU starts to flash 3

flash/second. You are now in TEST #3. The HEATER
OUTPUT LED should light for 20 seconds and power to
the relay should energize the 12v relay for the heat source.

After 20 seconds test mode is exited and unit reverts to
normal operation.

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SSK Solid State Control

 (part number KE00458-1)

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SWITCH

 -  Push for 5 seconds to enter TEST #1

 

Press again for TEST #2 and again for TEST #3

CPU

 - 

Rapid flashing during normal operation

 

TEST #1 = 1 flash/sec Water level test

 

TEST #2 = 2 flash/sec Thermistor test

 

TEST #3 = 3 flash/sec Heater Ouput test

 

TEST #1

  GREEN 

Probe senses water

 

RED 

No water sensed

TEST #2

  GREEN 

Thermistor is sensed

 

ORANGE  Thermistor is shorted

 

RED 

Thermistor is open circuit

 

POTENTIOMETER

LOW WATER

HEATER OUTPUT

TEST #3  GREEN voltage output 
to relay for 20 seconds.
Normal operation LED matches 
Front heater (greeen) LED

SSK SOLID STATE CONTROL
TEST INSTRUCTIONS

Содержание Cleveland KGT12TGB

Страница 1: ...property damage injury or death Model Serial For your future reference Model ______________________________________ Serial ___________ ____________________________ Installation Operation Maintenance P...

Страница 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Страница 3: ...ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier pa...

Страница 4: ...sur oune placez pas des objets sur la l vre No se apoye ni coloque objetos en el labio Inspect unit daily for proper operation Inspectez l unit tous les jours pour son bon fonctionnement Inspeccione...

Страница 5: ...lled under a ventilation hood in a room which has provisions for adequate make up air Further information can be obtained by referring to the U S A National Fire Protection Associations NFPA96 regulat...

Страница 6: ...ving problems you can hard wire the unit CLEANING After installation the kettle must be thoroughly cleaned and sanitized prior to cooking INSTALLATION CHECKS Although the kettle has been thoroughly te...

Страница 7: ...od product into the kettle The Heat Indicator Light Green will cycle on and off indicating the burners are cycling on and off to maintain the set temperature NOTE Do not fill kettle above recommended...

Страница 8: ...5 Loosen food which is stuck by allowing it to soak at a low temperature setting 6 Drain unit 7 Rinse interior thoroughly 8 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOT...

Страница 9: ...eriodic Testing Procedure 7 Adequate exhaust and makeup air is supplied to working area YEARLY SERVICE INSPECTION 1 Perform six month service inspection 2 Perform free air calculation see FREE AIR CAL...

Страница 10: ...eck that kettle tilts smoothly and there is no excessive wear in the trunnion bearings Add grease to nipples as required 4B For units with tilt crank A Check that the kettle tilts smoothly If there is...

Страница 11: ...line 2 Tube diameter reduced 3 Physical Checks 1 Check that the PSI rating on the valve matches MAWP maximum allowable working pressure on the plate welded to the kettle 2 Check that the Safety Valve...

Страница 12: ...ENCE Our solid state controls consist of the following components On Off Temperature Provides or interrupts electrical power to the control system Dial Potentiometer Rotate to change resistance from 0...

Страница 13: ...enting See Repairing Leaks in Steam Jacketed Kettle Fittings REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the components t...

Страница 14: ...be between 260 F and 265 F 6 Using a screw driver adjust temperature by turning the potentiometer on the black box Turn very little Turn clockwise to INCREASES and counter clockwise to DECREASE tempe...

Страница 15: ...psi kPa V E N T A I R RUST INHIBITOR Use a radiator rust inhibitor that can be purchased at your local automotive centre It should not contain any anti freeze and preferably no lubricant To ensure sat...

Страница 16: ...fied service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the man...

Страница 17: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Страница 18: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Страница 19: ...TOR ASSEMBLY 7 KE50556 1 WATER LEVEL PROBE 8 KE50753 7 RELAY 9 KE50294 1 MERCURY SWITCH 10 KE53838 27 TRANSFORMER 120 14V OPTION KE53838 21 TRANSFORMER 240 16V OPTION 11 KE53437 2 IGNITOR 12 KE55069 6...

Страница 20: ...nty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY SPK2 SINGLE PANTRY FAUCET includes items 1 10 DPK2 DOUBLE PANTRY FAUCET includes items 1 8 11 1 KE50825 2 3 4 SPOUT 1 2 FA95007 10 RETAINING RING 1 3 FA05...

Страница 21: ...ALLON 1 KE54670 5 HANDLE 12 GALLON 1 19 FA30501 1 FIBER WASHER FOR HANDLE 1 22 KE54821 8 ELECTRICAL CORD 1 23 KE54721 2 CORD CONNECTOR 1 24 KE54468 WATER LEVEL SIGHT GLASS 1 25 KE003672 MARINE LOCK AS...

Страница 22: ...2 KE000545 KE02366 COMPLETE ASSEMBLIES PART GAS FOR TYPE UNITS KE02366 1 NATURAL KGT6 12T KE02366 2 NATURAL KGT12TGB gearbox option KE02366 3 PROPANE KGT6 12T KE02366 4 PROPANE KGT12TGB SWITCHES INDI...

Страница 23: ...CK BOX BRACKET 1 5 FA11145 SCREW 10 32 X 3 8 S S 2 6 FA15018 7 SCREW ZINC PLATED 6 32 X 1 4 SEMS HEAD 2 7 FA11091 MACHINE SCREW PHILIPS HEAD 8 32 x 3 8 3 8 A KE53838 20 TRANSFORMER 120 24V OPTION 1 B...

Страница 24: ...E NUT 4 13 KE603870 WASHER 1 14 FA31010 WASHER SPRING LOCK 3 8 6 15 KE54308 3 HIGH VOLTAGE LIGHT ASSEMBLY 1 16 KE600567 BRACKET IGNITION MODULE 1 17 KE53469 2 IGNITION CONTROL MODULE 2 18 KE54309 LOW...

Страница 25: ...ICE SEE CHART 2 1 11 14 15 14 13 4 6 7 16 3 12 10 9 5 GAS ORIFICES SIZE ELEVATION BTU S GAS PART ABOVE HR TYPE NUMBER SEA LEVEL SEA LEVEL 34 000 NATURAL KE53406 1 up to 2000 PROPANE KE53406 2 2 000 up...

Страница 26: ...10 9 5 6 3 4 7 8 2 1 KGT12TGB KE02062 2 14 15 6 1 7 8 10 11 9 12 3 4 2 13 5 ITEM PART DESCRIPTION QTY 1 KE02060 1 GEAR BOX WELDMENT 1 2 KE02059 SPACER GEAR AND SEGMENT ASSEMBLY 1 3 KE02061 TRUNNION B...

Страница 27: ...26...

Страница 28: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

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