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10.

F/ SAFETY VALVE

Installation Check:

Pressure Relief Valve Periodic Testing Procedure

1.

With the kettle empty, set On-Off Switch/Temperature Control to "10"
(Max.). Allow the kettle to heat until the unit cycles off.

2.

Switch On-Off Switch/Temperature Control to "0" (Off) and disconnect main
power at fused disconnect switch.

3.

Stand to the side of the pressure relief valve discharge tube and pull
valve open for a maximum of one second. Repeat test three to four
times. Each time the mechanism should move freely and be
accompanied by a rapid escape of steam.

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle and replace pressure
relief valve.

   

 

 

 

 

1

Plug

Plumbed to drain 
or water line

2

Tube 
diameter
reduced

3

Physical Checks

1.

Check that the PSI rating
on the valve matches
MAWP (maximum
allowable working
pressure) on the plate
welded to the kettle.

2.

Check that the Safety
Valve has a "UV" stamp.

3.

Check that the valve is
not damaged in any way.

If any of the above criteria

is not met, replace valve.

The above illustrations show the

variations of factory installed Safety

Valves. 

Any modifications are

unacceptable.

4"
maximum
length 

Correct
Installation

Incorrect Installation

    

 

  

Probe
fully
inserted
in tube

Wiring is properly

connected

E/ SAFETY THERMOSTAT 

Installation Check

:

Incorrect Installations

1.

Safety thermostat probe

is not completely
inserted into tubing
(except KET-3-T that
has a small loop).

2.

Safety thermostat probe

is removed from tubing.

3.

Safety thermostat

electrical connection is
bypassed.

Correct

Installation

    

Probe

removed

partially

 

Probe

removed

completely

  

Thermostat

electrically

bypassed

 

   

1

2

3

Содержание Cleveland KGT12TGB

Страница 1: ...property damage injury or death Model Serial For your future reference Model ______________________________________ Serial ___________ ____________________________ Installation Operation Maintenance P...

Страница 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Страница 3: ...ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier pa...

Страница 4: ...sur oune placez pas des objets sur la l vre No se apoye ni coloque objetos en el labio Inspect unit daily for proper operation Inspectez l unit tous les jours pour son bon fonctionnement Inspeccione...

Страница 5: ...lled under a ventilation hood in a room which has provisions for adequate make up air Further information can be obtained by referring to the U S A National Fire Protection Associations NFPA96 regulat...

Страница 6: ...ving problems you can hard wire the unit CLEANING After installation the kettle must be thoroughly cleaned and sanitized prior to cooking INSTALLATION CHECKS Although the kettle has been thoroughly te...

Страница 7: ...od product into the kettle The Heat Indicator Light Green will cycle on and off indicating the burners are cycling on and off to maintain the set temperature NOTE Do not fill kettle above recommended...

Страница 8: ...5 Loosen food which is stuck by allowing it to soak at a low temperature setting 6 Drain unit 7 Rinse interior thoroughly 8 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOT...

Страница 9: ...eriodic Testing Procedure 7 Adequate exhaust and makeup air is supplied to working area YEARLY SERVICE INSPECTION 1 Perform six month service inspection 2 Perform free air calculation see FREE AIR CAL...

Страница 10: ...eck that kettle tilts smoothly and there is no excessive wear in the trunnion bearings Add grease to nipples as required 4B For units with tilt crank A Check that the kettle tilts smoothly If there is...

Страница 11: ...line 2 Tube diameter reduced 3 Physical Checks 1 Check that the PSI rating on the valve matches MAWP maximum allowable working pressure on the plate welded to the kettle 2 Check that the Safety Valve...

Страница 12: ...ENCE Our solid state controls consist of the following components On Off Temperature Provides or interrupts electrical power to the control system Dial Potentiometer Rotate to change resistance from 0...

Страница 13: ...enting See Repairing Leaks in Steam Jacketed Kettle Fittings REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the components t...

Страница 14: ...be between 260 F and 265 F 6 Using a screw driver adjust temperature by turning the potentiometer on the black box Turn very little Turn clockwise to INCREASES and counter clockwise to DECREASE tempe...

Страница 15: ...psi kPa V E N T A I R RUST INHIBITOR Use a radiator rust inhibitor that can be purchased at your local automotive centre It should not contain any anti freeze and preferably no lubricant To ensure sat...

Страница 16: ...fied service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the man...

Страница 17: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Страница 18: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Страница 19: ...TOR ASSEMBLY 7 KE50556 1 WATER LEVEL PROBE 8 KE50753 7 RELAY 9 KE50294 1 MERCURY SWITCH 10 KE53838 27 TRANSFORMER 120 14V OPTION KE53838 21 TRANSFORMER 240 16V OPTION 11 KE53437 2 IGNITOR 12 KE55069 6...

Страница 20: ...nty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY SPK2 SINGLE PANTRY FAUCET includes items 1 10 DPK2 DOUBLE PANTRY FAUCET includes items 1 8 11 1 KE50825 2 3 4 SPOUT 1 2 FA95007 10 RETAINING RING 1 3 FA05...

Страница 21: ...ALLON 1 KE54670 5 HANDLE 12 GALLON 1 19 FA30501 1 FIBER WASHER FOR HANDLE 1 22 KE54821 8 ELECTRICAL CORD 1 23 KE54721 2 CORD CONNECTOR 1 24 KE54468 WATER LEVEL SIGHT GLASS 1 25 KE003672 MARINE LOCK AS...

Страница 22: ...2 KE000545 KE02366 COMPLETE ASSEMBLIES PART GAS FOR TYPE UNITS KE02366 1 NATURAL KGT6 12T KE02366 2 NATURAL KGT12TGB gearbox option KE02366 3 PROPANE KGT6 12T KE02366 4 PROPANE KGT12TGB SWITCHES INDI...

Страница 23: ...CK BOX BRACKET 1 5 FA11145 SCREW 10 32 X 3 8 S S 2 6 FA15018 7 SCREW ZINC PLATED 6 32 X 1 4 SEMS HEAD 2 7 FA11091 MACHINE SCREW PHILIPS HEAD 8 32 x 3 8 3 8 A KE53838 20 TRANSFORMER 120 24V OPTION 1 B...

Страница 24: ...E NUT 4 13 KE603870 WASHER 1 14 FA31010 WASHER SPRING LOCK 3 8 6 15 KE54308 3 HIGH VOLTAGE LIGHT ASSEMBLY 1 16 KE600567 BRACKET IGNITION MODULE 1 17 KE53469 2 IGNITION CONTROL MODULE 2 18 KE54309 LOW...

Страница 25: ...ICE SEE CHART 2 1 11 14 15 14 13 4 6 7 16 3 12 10 9 5 GAS ORIFICES SIZE ELEVATION BTU S GAS PART ABOVE HR TYPE NUMBER SEA LEVEL SEA LEVEL 34 000 NATURAL KE53406 1 up to 2000 PROPANE KE53406 2 2 000 up...

Страница 26: ...10 9 5 6 3 4 7 8 2 1 KGT12TGB KE02062 2 14 15 6 1 7 8 10 11 9 12 3 4 2 13 5 ITEM PART DESCRIPTION QTY 1 KE02060 1 GEAR BOX WELDMENT 1 2 KE02059 SPACER GEAR AND SEGMENT ASSEMBLY 1 3 KE02061 TRUNNION B...

Страница 27: ...26...

Страница 28: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

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