background image

GAS

ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S

REQUIREMENTS AS STATED ON THE RATING LABEL.

Installation must conform, with local codes or in the
absence of local codes, with the National Fuel Gas Code
ANSI Z223.1/NFPA 54, or the Natural Gas and Propane
Installation Code, CSA B149.1. 

The appliance and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psi (3.45 kPa). 

The appliance must be isolated from the gas supply piping
system by closing its individual manual shut-off valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.45 kPa).

It is recommended that a sediment trap (drip leg) be installed in the
gas supply line. If the gas pressure exceeds 14” water column, a
pressure regulator must be installed, to provide a maximum of 14”
water column gas pressure to the gas control valve.

Use a gas pipe joint compound which is resistant to L.P.
gas. Test all pipe joints for leaks with soap and water
solution. Ensure that the gas pressure regulator is set for
the manifold pressure indicated on the gas rating plate. 

1.

Removed supplied manual shut-off valve and establish
mounting location.

2.

Add union and
piping as required.

3.

Connect the gas
line to the manual
shut-off valve.  

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE

KETTLE'S REQUIREMENTS AS STATED ON THE

RATING LABEL.

A cord and plug are supplied with the unit. Simply plug the
unit into any grounded outlet rated for a minimum of 10 amps.

The kettle must be electrically installed and grounded in
accordance with local codes, or in the absence of local
codes, with National Electrical Code, ANSI/NFPA 70 (USA)
or the Canadian Electrical Code, CSA C22.2, (Canada). 

Standard supply voltage is 115 volts A.C., however,
optional A.C. voltages can be supplied on special order. A
separate fused disconnect switch must be supplied and
installed in the high voltage electrical supply line. 

The wiring diagram is located under the cover of kettle
control box.

NOTE:

Units are tested on a in-house ground fault system.

However, there is no guarantee the unit will work on all
ground fault systems. If you are having problems you can
hard wire the unit.

CLEANING

After installation the kettle must be thoroughly cleaned and
sanitized prior to cooking. 

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before
leaving the factory, the installer is responsible for ensuring
the proper operation of kettle once installed. 

1.

Before turning the kettle on, read the vacuum/pressure
gauge. The gauge's needle should be in the green
zone. If the needle is in the "VENT AIR" zone, follow air
venting procedure. 

2.

Unit has been thoroughly checked for gas leaks at the
factory however the installer should check all
connections using soap bubble or gas detector for any
leaks which may have resulted from shipping or
installation.

3.

Supply power to the kettle by placing the fused
disconnect switch to the "ON" position. 

4.

Open gas shut-off valve to turn on main gas supply..

5.

Turn the temperature control dial to "1" (Min.). The green
LED light should remain lit, indicating the burner is lit, until
the set temperature is reached. Then the green light will
cycle on and off, indicating the burner is cycling on and
off to maintain temperature. 

6.

Tilt the kettle forward. After a few seconds the red
"LOW WATER" light should be lit when the kettle is in a
tilted position. This light indicates that the burner has
automatically been shut off by the kettle's safety circuit.
This is a normal condition when the kettle is in a tilted
position. 

7.

Raise the kettle to the upright position. The red "LOW
WATER" light should go out when the kettle is upright.

8.

Turn the temperature control dial to "10" (Max.) and allow
the kettle to preheat. The green light should remain on
until the set temperature is reached. Then the green
light will cycle ON and OFF, indicating the burner is
cycling ON and OFF to maintain temperature. 

9.

Turn unit OFF.

WATER

The sealed jacket of the gas-fired kettle is precharged with
the correct amount of a water-based formula, and therefore,
no water connection is required to the kettle jacket. 

The kettle can be equipped with optional hot and cold
water taps, requiring 1/2" copper tubing supply lines.

B

A

C

K

 O

F

 K

E

T

T

L

E

UNION

NIPPLE

SHUT-OFF

VALVE

GAS
SUPPLY

WARNING:

!

Electrical Grounding Instructions.

This unit is equipped with a three-prong (grounding) plug for
your protection against shock hazard and should be plugged
directly into a properly grounded three-prong receptacle. Do
not cut or remove the grounding prong from this plug. 

Содержание Cleveland KGT12TGB

Страница 1: ...property damage injury or death Model Serial For your future reference Model ______________________________________ Serial ___________ ____________________________ Installation Operation Maintenance P...

Страница 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Страница 3: ...ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier pa...

Страница 4: ...sur oune placez pas des objets sur la l vre No se apoye ni coloque objetos en el labio Inspect unit daily for proper operation Inspectez l unit tous les jours pour son bon fonctionnement Inspeccione...

Страница 5: ...lled under a ventilation hood in a room which has provisions for adequate make up air Further information can be obtained by referring to the U S A National Fire Protection Associations NFPA96 regulat...

Страница 6: ...ving problems you can hard wire the unit CLEANING After installation the kettle must be thoroughly cleaned and sanitized prior to cooking INSTALLATION CHECKS Although the kettle has been thoroughly te...

Страница 7: ...od product into the kettle The Heat Indicator Light Green will cycle on and off indicating the burners are cycling on and off to maintain the set temperature NOTE Do not fill kettle above recommended...

Страница 8: ...5 Loosen food which is stuck by allowing it to soak at a low temperature setting 6 Drain unit 7 Rinse interior thoroughly 8 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOT...

Страница 9: ...eriodic Testing Procedure 7 Adequate exhaust and makeup air is supplied to working area YEARLY SERVICE INSPECTION 1 Perform six month service inspection 2 Perform free air calculation see FREE AIR CAL...

Страница 10: ...eck that kettle tilts smoothly and there is no excessive wear in the trunnion bearings Add grease to nipples as required 4B For units with tilt crank A Check that the kettle tilts smoothly If there is...

Страница 11: ...line 2 Tube diameter reduced 3 Physical Checks 1 Check that the PSI rating on the valve matches MAWP maximum allowable working pressure on the plate welded to the kettle 2 Check that the Safety Valve...

Страница 12: ...ENCE Our solid state controls consist of the following components On Off Temperature Provides or interrupts electrical power to the control system Dial Potentiometer Rotate to change resistance from 0...

Страница 13: ...enting See Repairing Leaks in Steam Jacketed Kettle Fittings REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the components t...

Страница 14: ...be between 260 F and 265 F 6 Using a screw driver adjust temperature by turning the potentiometer on the black box Turn very little Turn clockwise to INCREASES and counter clockwise to DECREASE tempe...

Страница 15: ...psi kPa V E N T A I R RUST INHIBITOR Use a radiator rust inhibitor that can be purchased at your local automotive centre It should not contain any anti freeze and preferably no lubricant To ensure sat...

Страница 16: ...fied service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the man...

Страница 17: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Страница 18: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Страница 19: ...TOR ASSEMBLY 7 KE50556 1 WATER LEVEL PROBE 8 KE50753 7 RELAY 9 KE50294 1 MERCURY SWITCH 10 KE53838 27 TRANSFORMER 120 14V OPTION KE53838 21 TRANSFORMER 240 16V OPTION 11 KE53437 2 IGNITOR 12 KE55069 6...

Страница 20: ...nty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY SPK2 SINGLE PANTRY FAUCET includes items 1 10 DPK2 DOUBLE PANTRY FAUCET includes items 1 8 11 1 KE50825 2 3 4 SPOUT 1 2 FA95007 10 RETAINING RING 1 3 FA05...

Страница 21: ...ALLON 1 KE54670 5 HANDLE 12 GALLON 1 19 FA30501 1 FIBER WASHER FOR HANDLE 1 22 KE54821 8 ELECTRICAL CORD 1 23 KE54721 2 CORD CONNECTOR 1 24 KE54468 WATER LEVEL SIGHT GLASS 1 25 KE003672 MARINE LOCK AS...

Страница 22: ...2 KE000545 KE02366 COMPLETE ASSEMBLIES PART GAS FOR TYPE UNITS KE02366 1 NATURAL KGT6 12T KE02366 2 NATURAL KGT12TGB gearbox option KE02366 3 PROPANE KGT6 12T KE02366 4 PROPANE KGT12TGB SWITCHES INDI...

Страница 23: ...CK BOX BRACKET 1 5 FA11145 SCREW 10 32 X 3 8 S S 2 6 FA15018 7 SCREW ZINC PLATED 6 32 X 1 4 SEMS HEAD 2 7 FA11091 MACHINE SCREW PHILIPS HEAD 8 32 x 3 8 3 8 A KE53838 20 TRANSFORMER 120 24V OPTION 1 B...

Страница 24: ...E NUT 4 13 KE603870 WASHER 1 14 FA31010 WASHER SPRING LOCK 3 8 6 15 KE54308 3 HIGH VOLTAGE LIGHT ASSEMBLY 1 16 KE600567 BRACKET IGNITION MODULE 1 17 KE53469 2 IGNITION CONTROL MODULE 2 18 KE54309 LOW...

Страница 25: ...ICE SEE CHART 2 1 11 14 15 14 13 4 6 7 16 3 12 10 9 5 GAS ORIFICES SIZE ELEVATION BTU S GAS PART ABOVE HR TYPE NUMBER SEA LEVEL SEA LEVEL 34 000 NATURAL KE53406 1 up to 2000 PROPANE KE53406 2 2 000 up...

Страница 26: ...10 9 5 6 3 4 7 8 2 1 KGT12TGB KE02062 2 14 15 6 1 7 8 10 11 9 12 3 4 2 13 5 ITEM PART DESCRIPTION QTY 1 KE02060 1 GEAR BOX WELDMENT 1 2 KE02059 SPACER GEAR AND SEGMENT ASSEMBLY 1 3 KE02061 TRUNNION B...

Страница 27: ...26...

Страница 28: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

Отзывы: