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4.

GENERAL

Installation of the kettle must be accomplished by qualified
electrical installation personnel working to all applicable local
and national codes. Improper installation of product could
cause injury or damage.

This equipment is built to comply with applicable standards
for manufacturers. Included among those approval agencies
are: UL, NSF, ASME/Ntl. Bd., CSA, CGA, ETL, and others.
Many local codes exist, and it is the responsibility of the
owner/installer to comply with these codes.

RECEIVING INSPECTION

Before unpacking visually inspect the unit for evidence of
damage during shipping.

If damage is noticed, do not unpack the unit, follow Shipping
Damage Instructions shown below. 

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected,
observe the following guidelines in preparing a shipping
damage claim. 

1. Write down a description of the damage or the reason for

suspecting damage as soon as it is discovered. This will
help in filling out the claim forms later. 

2. As soon as damage is discovered or suspected, notify

the carrier that delivered the shipment. 

3. Arrange for the carrier's representative to examine the

damage.

4. Fill out all carrier claims forms and have the examining

carrier sign and date each form.

INSTALLATION

UNCRATING

Caution

:

Straps under tension and will snap when cut.

Carton may contain staples and skid contains nails.

Use proper safety equipment and precautions.

Unit is heavy use adequate help or lifting equipment as
needed.

1.

Carefully cut any straps from container.

2.

Lift off carton.

3.

Inspect for hidden damage. If found refer to “SHIPPING
DAMAGE INSTRUCTIONS”.

4.

Cut strap holding unit.

5.

Remove manual from kettle pot. Write down the model #
and serial # of the unit onto the front of this manual.

6.

Lift kettle off skid and move kettle to its installation
location.

7.

Discard packaging material according to local and or
state requirements.

VENTILATION

Operation of these units can produce significant levels of
steam and condensate, it is recommended they be installed
under a ventilation hood in a room which has provisions for
adequate make up air. Further information can be obtained
by referring to the U.S.A. National Fire Protection
Associations NFPA96 regulations. These standards have also
been adopted by the National Building Code in Canada.

POSTITIONING

The first installation step is to refer to the Specification Sheets
or Specification Drawings for detailed clearance and drain
requirements in order to determine the location of the kettle.
Next, carefully cut open the shipping carton for easy removal
of the kettle

.

Position the kettle in it's permanent location, and level the
kettle by turning the adjustable flanged feet. Once positioned
and leveled, permanently secure the kettle's flanged feet to
the floor using 5/16" lag bolts and floor anchors (supplied by
the installer). There are three bolts required to secure each of
the flanged feet.

CLEARANCE REQUIREMENTS

Back - 0, Left Side - 0, Right Side - 12” (Minimum
recomended clearance for service)

Unit with 

Model #

Unit

shipping 

box 

KEL-25

210 lbs.

245 lbs.

KEL-30

230 lbs.

265 lbs.

KEL-40

280 lbs.

315 lbs.

KEL-60

330 lbs.

365 lbs.

KEL-80

385 lbs.

420 lbs.

KEL-100

415 lbs.

450 lbs.

KEL-25-T

290 lbs.

325 lbs.

KEL-40-T

360 lbs.

395 lbs.

KEL-60-T

415 lbs.

450 lbs.

KEL-80-T

470 lbs.

505 lbs.

KEL-100-T

520 lbs.

555 lbs.

KEL-40-TSH

360 lbs.

395 lbs.

KEL-60-TSH

415 lbs.

450 lbs.

KEL-40-SH

280 lbs.

315 lbs.

KEL-60-TSH

340 lbs.

375 lbs.

APPROXIMATE WEIGHTS

Содержание Cleveland KEL-100

Страница 1: ...on Operation Maintenance Parts Service This manual is updated as new information and models are released Visit our website for the latest manual Electric Floor Model Kettles Part KE004000 2 B August 2...

Страница 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Страница 3: ...er des a rosols dans le voisinage de cet appareil alors qu il est en fonctionnement Cet appareil ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r d...

Страница 4: ...toucher No la toque Do not climb sit or stand on equipment Il ne faut pas monter s asseoir ni se tenir debout sur l quipement No subirse ni sentarse ni pararse sobre el equipo Pressurized device Appa...

Страница 5: ...NS 4 Cut strap holding unit 5 Remove manual from kettle pot Write down the model and serial of the unit onto the front of this manual 6 Lift kettle off skid and move kettle to its installation locatio...

Страница 6: ...and freely RED YELLOW BLACK BLACK BLUE RED L1 L2 L3 3 RED YELLOW BLACK BLACK BLUE RED L1 L2 1 2 Insure there are A Three lag bolts securely holding each foot B The bottom cover stationary kettles is i...

Страница 7: ...8 9 1 4 10 OFF KE95555 2 A 3 2 1 4 5 6 8 WARNING AVERTISSEMENT ADVERTENCIA If for any reason this unit is not functioning correctly DO NOT OPERATE Contact your autorized service agent OPERATING THE K...

Страница 8: ...should be hand tight only 9 If the unit is equipped with a Butterfly Valve clean as follows a Place valve in open position b Wash using a warm water and mild detergent solution c Remove food deposits...

Страница 9: ...ed covers only 6 Cover is held securely to handle knob is on the end of the handle SIX MONTH SERVICE INSPECTION 1 Perform daily startup inspection 2 Grease bearings on both trunnions 3 Inspect worm an...

Страница 10: ...ive 240 16 VAC transformer 9 Measure continuity of ON OFF switch Is it operating properly Yes Go to step 10 No Replace defective ON OFF switch Possible Causes 1 No incoming power 2 Kettle is tilted 3...

Страница 11: ...kettle Yes Kettle is operating correctly No Spray contact cleaner on control terminals and edge connector Try box again If problem still exists replace defective control box 10 Unplug control box and...

Страница 12: ...ch 2 Kettle should be cold If necessary add water to kettle pot to cool unit 3 The pressure gauge should now show a vacuum and have no indication of leakage If gauge gauge looks damaged replace gauge...

Страница 13: ...n how the installer wired the kettle you may have to remove the supply wire and reconnect 4 Physically push in on contacts of each contactor to check for free movement Replace contactor s if required...

Страница 14: ...of the above criteria is not met replace valve The above illustrations show the variations of factory installed Safety Valves Any modifications are unacceptable 4 maximum length Correct Installation I...

Страница 15: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Страница 16: ...3 5 6 7 8 9 1 4 10 OFF 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 35...

Страница 17: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Страница 18: ...robe 2 Remove pressure relief valve and replace with street elbow 3 Using a small funnel one made of paper works great slowly pour water into the kettle 5 Allow kettle to drain again 6 Repeat until wa...

Страница 19: ...18 WIRING DIAGRAM 200 240v...

Страница 20: ...19 WIRING DIAGRAM 480 600v...

Страница 21: ...1 1 1 1 9 10 FA11507 Cutting Screw 2 2 2 2 11 KE54907 10 Plug Button 1 1 1 1 12 KE50151 2 Knob 1 1 1 1 13 Cover Handle specify model 1 1 1 1 FA11284 SCREW 1 4 20 X 1 2 HEX SOCKET 4 4 4 4 SERVICE PART...

Страница 22: ...OR ELECTRIC AND GAS UNITS WITHOUT COVERS 1 2B KE00352 FOR DIRECT STEAM UNITS WITHOUT COVERS 1 KE003521 SERVICE HOUSING SOLID BEARING KDLT W O COVER 1 3 KE51711 ROLLER BEARING 2 4 KE51571 1 BEARING WAS...

Страница 23: ...MODIFIED CORRECTIONAL PACKAGE 1 6 FA05002 24 O RING TD 1 5 1 FA05002 38 O RING TD 3 1 7 SE50005 VALVE BODY TD 1 5 1 KE50973 VALVE BODY TD 3 1 1 2 3 4 5 6 7 8 TANGENT DRAW OFF VALVES ITEM NO PART NO D...

Страница 24: ...1 Bracket Terminal Block 1 8 KE50377 Terminal Block Section Large White 3 SK50055 1 Terminal Block Section Small 3 9 KE50376 Terminal Block End Section Large White 1 SK50054 1 Terminal Block End Secti...

Страница 25: ...4833 3 Snap In Bushing 875 1 23 KE54833 4 Snap In Bushing 1 093 1 24 KE50473 Ground 1 25 KE53838 21 Transformer 240 to 16V 1 26 KE00688 Transformer Enclosure stationary kettles only 1 27 KE50392 Brack...

Страница 26: ...25 CONTROL CONSOLE COMPONENTS HAND TILT 44 45 43...

Страница 27: ...Gear 60 gallon up 1 14 FA95055 12 Woodruff Key 25 40 gallon 1 FA95055 11 Woodruff Key 60 gallon up 1 15 KE51711 Roller Bearing trunnion 25 40 gallon 2 KE517111 Roller Bearing trunnion 60 gallon up 2...

Страница 28: ...27 CONTROL CONSOLE COMPONENTS POWER TILT 41 42 40 44 45 43...

Страница 29: ...E003209 11 17 KE50752 Transformer 240 16V 1 18 FA95007 Retaining Ring 25 40 gallon 1 FA95050 Retaining Ring 60 gallon up 1 19 FA95048 Woodruff Key 25 40 gallon 1 FA95051 Woodruff Key 60 gallon up 1 20...

Страница 30: ...ge kettles 6 elements KE53838 11 Transformer 380 415 to 120 220V 1 SE00115 Potentiometer with ON OFF Switch c w Rubber Boot 1 1 KE51005 Rubber Boot 1 1 KE50569 1 Knob Potentiometer 1 1 KE50515 Thermis...

Страница 31: ...30...

Страница 32: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

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