background image

15.

3.

Pull Pressure Relief Valve (

A

) open to insure vessel is

not pressurized.

4.

Remove Pressure Relief Valve (

A

).

5.

Replace Pressure Relief Valve (

A

) with Street Elbow (

B

).

6.

Add Spring Water (

C

) through the Street Elbow (

B

),

using a funnel if necessary. Refer to SPRING WATER
REQUIREMENTS chart for the proper amount required.

7.

Apply a thread sealant (i.e. Teflon tape) to the
Pressure Relief Valve's (

A

) thread and replace.

8.

Restore power to unit at the fused disconnect switch.

9.

The kettle must now be vented. (Refer to the KETTLE
VENTING INSTRUCTIONS).

KETTLE VENTING INSTRUCTIONS

1.

Ensure kettle is at room
temperature and pressure
gauge showing zero or
less pressure.

2.

Shut off power to the kettle
at the fused disconnect
switch.

1. Set On-Off Switch/Temperature

Control to "10" (Max.). Heat
the empty kettle until unit
cycles off.

2. Vent kettle by pulling safety

valve ring 8-10 times in short
2-3 second blasts with a 5
second interval between
pulls.

NOTE:

If unit cycles ON, stop

venting and wait for kettle to
cycle OFF before continuing.

3. Turn kettle OFF. Add cold

water to kettle until its surface
temperature is below 100°F.
The pressure gauge needle
should be in the green zone,
indicating a vacuum in the
kettle’s jacket.

2

3

5

6

7

8

9

1

4

10

OFF

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

EN

T

A

IR

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

EN

T

A

IR

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

EN

T

A

IR

A.

*

 

Remove

Pressure

Relief Valve

B.

 

Attach

Street
Elbow

C. 

Fill unit via Street Elbow

*Important

Pull ring on Pressure Relief Valve 

prior to removal to insure vessel is not pressurized.

Pressure

Gauge

Pressure

Relief

Valve

Pressure Gauge

Pressure Relief

Valve

KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES

The following procedure should be preformed at least once every three years to 
prevent possible corrosion and ensure the optimum life of the kettle.

RUST INHIBITOR

Use a “radiator rust inhibitor” that can be purchased at
your local automotive centre. It should not contain any
anti-freeze and preferably no lubricant.

To ensure satisfactory mixing follow the manufacturer’s
instructions.

DISPOSAL - Follow all Federal, State and local codes
when disposing of product.

Rust inhibitor can be
dangerous. read label and
follow safety instructions.

DANGER:

Improper refilling of kettle
jacket will result in 
irreversible damage to unit.

WARNING:

!

The following venting procedure should be followed when the
Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting
(See REPAIRING LEAKS IN STEAM JACKETED KETTLE
FITTINGS).

Содержание Cleveland KEL-100

Страница 1: ...on Operation Maintenance Parts Service This manual is updated as new information and models are released Visit our website for the latest manual Electric Floor Model Kettles Part KE004000 2 B August 2...

Страница 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Страница 3: ...er des a rosols dans le voisinage de cet appareil alors qu il est en fonctionnement Cet appareil ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r d...

Страница 4: ...toucher No la toque Do not climb sit or stand on equipment Il ne faut pas monter s asseoir ni se tenir debout sur l quipement No subirse ni sentarse ni pararse sobre el equipo Pressurized device Appa...

Страница 5: ...NS 4 Cut strap holding unit 5 Remove manual from kettle pot Write down the model and serial of the unit onto the front of this manual 6 Lift kettle off skid and move kettle to its installation locatio...

Страница 6: ...and freely RED YELLOW BLACK BLACK BLUE RED L1 L2 L3 3 RED YELLOW BLACK BLACK BLUE RED L1 L2 1 2 Insure there are A Three lag bolts securely holding each foot B The bottom cover stationary kettles is i...

Страница 7: ...8 9 1 4 10 OFF KE95555 2 A 3 2 1 4 5 6 8 WARNING AVERTISSEMENT ADVERTENCIA If for any reason this unit is not functioning correctly DO NOT OPERATE Contact your autorized service agent OPERATING THE K...

Страница 8: ...should be hand tight only 9 If the unit is equipped with a Butterfly Valve clean as follows a Place valve in open position b Wash using a warm water and mild detergent solution c Remove food deposits...

Страница 9: ...ed covers only 6 Cover is held securely to handle knob is on the end of the handle SIX MONTH SERVICE INSPECTION 1 Perform daily startup inspection 2 Grease bearings on both trunnions 3 Inspect worm an...

Страница 10: ...ive 240 16 VAC transformer 9 Measure continuity of ON OFF switch Is it operating properly Yes Go to step 10 No Replace defective ON OFF switch Possible Causes 1 No incoming power 2 Kettle is tilted 3...

Страница 11: ...kettle Yes Kettle is operating correctly No Spray contact cleaner on control terminals and edge connector Try box again If problem still exists replace defective control box 10 Unplug control box and...

Страница 12: ...ch 2 Kettle should be cold If necessary add water to kettle pot to cool unit 3 The pressure gauge should now show a vacuum and have no indication of leakage If gauge gauge looks damaged replace gauge...

Страница 13: ...n how the installer wired the kettle you may have to remove the supply wire and reconnect 4 Physically push in on contacts of each contactor to check for free movement Replace contactor s if required...

Страница 14: ...of the above criteria is not met replace valve The above illustrations show the variations of factory installed Safety Valves Any modifications are unacceptable 4 maximum length Correct Installation I...

Страница 15: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Страница 16: ...3 5 6 7 8 9 1 4 10 OFF 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 35...

Страница 17: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Страница 18: ...robe 2 Remove pressure relief valve and replace with street elbow 3 Using a small funnel one made of paper works great slowly pour water into the kettle 5 Allow kettle to drain again 6 Repeat until wa...

Страница 19: ...18 WIRING DIAGRAM 200 240v...

Страница 20: ...19 WIRING DIAGRAM 480 600v...

Страница 21: ...1 1 1 1 9 10 FA11507 Cutting Screw 2 2 2 2 11 KE54907 10 Plug Button 1 1 1 1 12 KE50151 2 Knob 1 1 1 1 13 Cover Handle specify model 1 1 1 1 FA11284 SCREW 1 4 20 X 1 2 HEX SOCKET 4 4 4 4 SERVICE PART...

Страница 22: ...OR ELECTRIC AND GAS UNITS WITHOUT COVERS 1 2B KE00352 FOR DIRECT STEAM UNITS WITHOUT COVERS 1 KE003521 SERVICE HOUSING SOLID BEARING KDLT W O COVER 1 3 KE51711 ROLLER BEARING 2 4 KE51571 1 BEARING WAS...

Страница 23: ...MODIFIED CORRECTIONAL PACKAGE 1 6 FA05002 24 O RING TD 1 5 1 FA05002 38 O RING TD 3 1 7 SE50005 VALVE BODY TD 1 5 1 KE50973 VALVE BODY TD 3 1 1 2 3 4 5 6 7 8 TANGENT DRAW OFF VALVES ITEM NO PART NO D...

Страница 24: ...1 Bracket Terminal Block 1 8 KE50377 Terminal Block Section Large White 3 SK50055 1 Terminal Block Section Small 3 9 KE50376 Terminal Block End Section Large White 1 SK50054 1 Terminal Block End Secti...

Страница 25: ...4833 3 Snap In Bushing 875 1 23 KE54833 4 Snap In Bushing 1 093 1 24 KE50473 Ground 1 25 KE53838 21 Transformer 240 to 16V 1 26 KE00688 Transformer Enclosure stationary kettles only 1 27 KE50392 Brack...

Страница 26: ...25 CONTROL CONSOLE COMPONENTS HAND TILT 44 45 43...

Страница 27: ...Gear 60 gallon up 1 14 FA95055 12 Woodruff Key 25 40 gallon 1 FA95055 11 Woodruff Key 60 gallon up 1 15 KE51711 Roller Bearing trunnion 25 40 gallon 2 KE517111 Roller Bearing trunnion 60 gallon up 2...

Страница 28: ...27 CONTROL CONSOLE COMPONENTS POWER TILT 41 42 40 44 45 43...

Страница 29: ...E003209 11 17 KE50752 Transformer 240 16V 1 18 FA95007 Retaining Ring 25 40 gallon 1 FA95050 Retaining Ring 60 gallon up 1 19 FA95048 Woodruff Key 25 40 gallon 1 FA95051 Woodruff Key 60 gallon up 1 20...

Страница 30: ...ge kettles 6 elements KE53838 11 Transformer 380 415 to 120 220V 1 SE00115 Potentiometer with ON OFF Switch c w Rubber Boot 1 1 KE51005 Rubber Boot 1 1 KE50569 1 Knob Potentiometer 1 1 KE50515 Thermis...

Страница 31: ...30...

Страница 32: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

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