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Содержание CLEVELAND HA-MKGL-100

Страница 1: ...an cause property damage injury or death For your future reference Model ______________________________________ Serial ___________ _____________________________ Model Serial Mixing Kettles Gas Horizon...

Страница 2: ...onformer aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les servi...

Страница 3: ...l ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier...

Страница 4: ...eration Inspectez l unit tous les jours pour son bon fonctionnement Inspeccione diariamente el funcionamiento correcto de la unidad WARNING AVERTISSEMENT ADVERTENCIA Have a qualified service technicia...

Страница 5: ...ng to local and or state requirements VENTILATION Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air Further information can be...

Страница 6: ...If the needle is in the VENT AIR zone follow Kettle Venting Instructions 2 Unit has been thoroughly checked for gas leaks at the factory however the installer should check all connections for any leak...

Страница 7: ...emergency Agitator Start Switch Starts agitator Agitator power control switch must be ON Agitator Power Switch Allows power to agitator When not in use turn control power OFF Agitator Speed Control Sw...

Страница 8: ...ure variations OPERATING THE KETTLE Intended Use Processing of food and pharmaceuticals in non residential locations Not for the making of dough or other heavy dough like products Intended Users Super...

Страница 9: ...cture 1 3 DTCI will go through self check sequence Note ZERO flashes on left indicates no sensor selected Buttons only adjust flashing digits 4 Press to display set point 5 Press and hold then press t...

Страница 10: ...for loose clothing near agitator 1 Turn SPEED CONTROL to 0 2 Switch agitator to ON 3 Push agitator START to initiate mixing 4 Turn SPEED CONTROL to desired mixing speed 5 To stop mixing action push ag...

Страница 11: ...en when unit is not in use 9 If the unit is equipped with an Air Valve clean as follows a Open product valve b Disconnect air hoses c Remove air cylinder d Remove valve tee e Remove all O rings f Clea...

Страница 12: ...e in water Wipe clean and sanitize 7 Clean and sanitize tee and O rings 8 Grease and reinstall O rings 9 Reinstall tee to kettle outlet 10 Reinstall air cylinder to bottom of tee 11 Reconnect air hose...

Страница 13: ...soak 3 Clean in a sink using a warm water and mild detergent solution 4 Rinse with fresh water 5 Allow to dry thoroughly on a flat clean surface Fig 2 Fig 3 Fig 1 Scraper blade Back stop Pin A Pin B...

Страница 14: ...Refer to HINGE ADJUSTMENT INSTRUCTIONS 2 Check quad ring and replace if required Refer to QUAD RING REPLACEMENT PROCEDURE 3 Inspect oiler in gear box and fill with oil if required Refer to OILER FILLI...

Страница 15: ...1 and L2 terminals of the ignition module 2 From the secondary of the transformer 16VAC is sent to the controller Power is sent to the red LED low water indicator light from terminal 4 of the controll...

Страница 16: ...bly 115 16 volt transformer supplies power to control boxes A Requires grounded probe to function pin 5 B More than 6 volts at pin 2 Control box energizes 16 volt DC relay pin 6 A Blower energizes B 1...

Страница 17: ...on Transformer 9 Water Level Probe 16 High Limit Tube 10 Thermistor 15 SSK Controller 18 Relay 16 High Limit 19 Air Switch 10 9 8 7 6 5 4 1 2 3 1 Green Light 2 Red Light 3 ON OFF Switch 5 Kettle Jacke...

Страница 18: ...ower 8 Yes With the high limit 16 temporarily bypassed is power at the blower 8 No Replace the high limit 16 Yes Replace the wire to the blower 8 No Is there power to the ignition Is there 24 VAC at t...

Страница 19: ...h Yes Replace controller 15 Yes Replace the potentiometer 4 No Does the kettle heat at all Yes See Problem Kettle won t heat No Is the blower turning 8 Replace the high limit 16 Is there voltage to th...

Страница 20: ...ermister 10 100 000 ohms 10 at room temperature Yes Replace the thermister 10 No Is the resistance of the potentiometer 4 50 000 ohms at the low setting and 0 ohms at high Yes Replace the controller R...

Страница 21: ...operly attached Probe bypassed by B grounding the connecting wire LOW WATER LEVEL PROBE 1 3 2 260 270 MAXIMUM KETTLE TEMPERA 265 260 270 F MAXIMUM KETTLE TEMPERATURE GAS KETTLE AIR SWITCH WARNING Use...

Страница 22: ...mp tube 4 down the center of the flue and take one sample each of Carbon Dioxide CO2 and Carbon Monoxide CO and record results With results obtained for CO2 use chart to determine dilution factor for...

Страница 23: ...green zone then venting was successful If not repeat procedure 2 3 5 6 7 8 9 1 4 10 OFF 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 350 400 40...

Страница 24: ...Reconnect gas and electrical supplies 22 Turn kettle on and vent kettle 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R RUST INHIBITOR Use a radiator rust inhibitor that ca...

Страница 25: ...STALLED BY A QUALIFIED SERVICE AGENCY For use at 0 2000 feet elevation on Honeywell valves Model 8305 For higher elevations consult the factory PLUG SPRING GAS ORIFICE O RING Air Intake Washer KE54420...

Страница 26: ...the PROGram key to exit the programming mode or the UP DOWN keys to select an new parameter for change PROGRAM CODE SUMMARY Name Description Data Range Factory Setting Units Access Level Customer Sett...

Страница 27: ...2 64 RTLR Regenerative Torq Limit REV 5 110 80 2 65 SLIP Slip Compensation 0 10 0 1 66 STAB Current Stability 0 5 2 2 67 TOL Timed Overload Trip Point 0 100 0 2 100 68 NRST Restart Number 0 8 0 2 69 D...

Страница 28: ...ply and shut off gas to unit prior to servicing 1 Remove mixer arm leaving flat surface on drive shaft facing upwards 2 Remove shaft end cap 3 Remove shaft retaining bolt 4 Remove shaft retaining ring...

Страница 29: ...ean seal 7 Grease seal with food grade grease 8 Insert new shaft 9 Push new shaft past retraining ring groove and install retaining ring 10 Tap shaft back to seat up against retaining ring 11 Complete...

Страница 30: ...29 WIRING DIAGRAM 208 240V Page 1 of 2 Continued on page 2...

Страница 31: ...30 WIRING DIAGRAM 208 240V Page 2 of 2 Continued from page 1...

Страница 32: ...31 WIRING DIAGRAM 460 480V Page 1 of 2 Continued on page 2...

Страница 33: ...32 WIRING DIAGRAM 460 480V Page 2 of 2 Continued from page 1...

Страница 34: ...KE02186 2 SKE54419 2 HAMKGL 80 KE01479 2 KE53483 6 KE54253 2 KE01432 2 KE02186 3 SKE54419 3 HAMKGL 100 KE01479 3 KE53483 7 KE54253 3 KE01432 3 KE02186 4 SKE54419 4 HAMKGL 60 T KE01479 1 KE53483 1 KE5...

Страница 35: ...TY QTY QTY QTY 1 KE50822 HINGE BASE CHS 1 1 1 1 1 2 KE51217 HINGE CYLINDER 1 1 1 1 1 3 KE50121 1 HINGE SPRING HEAVY 0 187DIA 12 COILS 1 1 KE50121 2 HINGE SPRING LIGHT 0 162DIA 16 COILS 1 1 KE50121 3 H...

Страница 36: ...ring information 1 3 FA05002 19 O RING 1 4 KE51736 LONG FAUCET NUT 1 5 FA95007 10 RETAINING RING 1 6 FA11258 HEX CAP SCREW 2 7 FA31029 LOCK WASHER 2 8 FA21008 HEX NUT 2 9 KE51401 SINGLE PANTRY BODY c...

Страница 37: ...80TSH SPK7 KE54159 KE50825 7 KEL40 60TSH DPK7 KDT6 ON SD OR ST SPK8 KE50825 8 DPK8 TKET KET3 6 12 SPK9 KE54159 KE50825 9 DPK9 KDL125 150T SPK10 KE54159 KE50825 10 KGL40 60 80T DPK10 KGL40TSH HAMKGL60...

Страница 38: ...ENTIOMETER WITH ON OFF SWITCH C W ITEM 4 1 4 KE51005 RUBBER BOOT 1 5 KE50569 1 KNOB POTENTIOMETER 1 6 KE55486 2 INDICATOR LIGHT RED 1 7 KE55486 3 INDICATOR LIGHT GREEN 1 10 KE50429 6 PRESSURE GAUGE 1...

Страница 39: ...A15018 4 SCREW PHILIPS 8 32X3 8 L 4 25 FA15018 3 SCREW PHILIPS 8 32X1 4 L 6 26 FA10243 SCREW SLOT 8 32X3 4 L 2 27 FA15018 7 SCREW PHILIPS 6 32X1 4 L 2 23 KE50753 7 RELAY SPDT 10A 12VDC MJN1CF DC12 1 2...

Страница 40: ...39 51 52 53 54 55 56 59 60 58 57 Tilting Models GAS CONTROL ASSEMBLY 1 16 37 17 18 19 20 21 22 23 24 8 9 10 2 3 4 5 6 4 7 11 13 14 12 15 43 38 25 25 26 27 22 28 29 28 30 Stationary Models 34 40 41 42...

Страница 41: ...SHUT OFF COCK 1 16 FI05213 PLUG C W 0 RING 1 17 KE53422 SPRING 1 19 CONSULT FACTORY FOR PROPER ORIFICE 18 FA05002 4 O RING 1 20 FA05002 29 O RING 1 21 N0440C5 NIPPLE 1 2 NPT 5 5 16 LONG 1 22 FI00073...

Страница 42: ...OR ELECTRIC AND GAS UNITS WITHOUT COVERS 1 2B KE00352 FOR DIRECT STEAM UNITS WITHOUT COVERS 1 KE003521 SERVICE HOUSING SOLID BEARING KDLT W O COVER 1 3 KE51711 ROLLER BEARING 2 4 KE51571 1 BEARING WAS...

Страница 43: ...13 5 FA05002 51 BUNA N O RING 1 6 KE55249 REPLACEABLE S S PLUNGER HEAD 1 8 KE55251 1 8 NPT S S HYDRAULIC CLOSE NIPPLE 2 9 KE55257 MALE S S QUICK DISCONNECT 1 10 KE55253 AIR OPERATED CYLINDER 1 11 KE55...

Страница 44: ...1006 S S NUT 10 24 4 15 FA30000 WASHER 10 4 16 KE54280 SLIDE VALVE 1 17 FA30512 SPACER WASHER 1 18 KE52931 AIR FITTING 1 19 KE600814 1 TEE 1 2 NPT BRASS FIP X FIP X FIP 1 20 FI05047 BUSHING REDUCER 1...

Страница 45: ...9 KE55261 1 SPEED EXHAUST MUFFLER 1 8 1 10 KE55262 FEMALE QUICK PLUG 1 11 KE55263 1 5 WAY AIR SOLENOID VALVE 1 12 KE55264 1 STANDARD 1 8 MUFFLER 1 13 FI05220 1 GEAR CLAMP FOR 1 4 I D HOSE NOT SHOWN 5...

Страница 46: ...240V 440 480V 1 2 KE603902 2 CONTACTOR 1 3 KE51139 1 FUSE HOLDER 3 4 KE52936 18 15A FUSE KLKR 3 5 PR50003 TERMINAL BLOCK 6 PR50005 TERMINAL BLOCK BRACKET 1 7 KE54528 1 A C INVERTER 230V 1 KE54528 2 A...

Страница 47: ...A11091 8 32 X 3 8 PAN PHIL S S 1 10 FA11089 8 32 X 1 4 PAN PHIL S S 1 11 NPN00158 FULLY INSULATED NYLON MALPLER 3 12 KE52289 3 8 SPADE 4 13 NPN00143 TERMINAL FLAG SLIP ON 12 14 NPN00158 1 WIRE COUPLER...

Страница 48: ...ON 1 213 KE602790 GAS VALVE BOX 1 214 KE54606 GAS VALVE LOCK WASHER 2 215 SK2472703 GAS CONNECTOR HOSE 60 80 100 GAL 1 216 FI00134 3 4 ELBOW 90 STREET 2 217 KE602899 GAS CONNECTOR HOSE 1 218 FI05231 B...

Страница 49: ...457 SST WAVE WASHER 1 12 KE55456 SILICONE FILLED SEAL 1 13 KE55455 RETAINER FOR LIP SEALS 1 14 FA11509 5 BOLT HEX HEAD 3 8 16 x 2 1 2 2 15 FA31031 WASHER 3 8 18 8 2 16 KE600583 GREASE NIPPLE 1 8 NPT 2...

Страница 50: ...T KETTLE KE601342 1 GEAR MOTOR KE602802 1 RIGID COUPLING LABEL GEARBOX LIMIT SWITCH SCREW 6 32UNC X 1 1 4 LG KE602799 1 LIMIT SWITCH BRACKET LIMIT SWITCH BRACKET HEX BOLT S S 3 8 16UNC x 1 1 2 LG HEX...

Страница 51: ...S BRASS KE601602 AIR FITTING KE600814 1 BUSHING 1 2 MIP X 1 4 FIP FI05318 HOSE BARB 90 DEGREE ELBOW KE600812 1 90 DEGREE STREET ELBOW 1 2 NPT 60 61 N0440B4 5 NIPPLE 1 2 NPT X 4 1 2 LONG 64 FI05220 1 G...

Страница 52: ...PLUMBING ASSEMBLY WATER METER 118 1 KE55351 1 COVER FILLER BOX 120 1 KE003209 6 SWITCH ON OFF SPRING RETURN 121 1 KE003209 2 SWITCH ON ON MAINTAINED 122 1 KE53257 DIGITAL COUNTER 124 1 KE52936 3 FUSE...

Страница 53: ...L REMOTE CONTROL BOX For front panel control switches see GEARBOX ASSEMBLY CONTROL BOX ASSEMBLY NOTE Dual control panel shown Single panel uses 1 2 the parts Dual Control Panel Single Control Panel Pa...

Страница 54: ...5271 LABEL REMOTE CONTROL PANEL 1 2 23 KE50753 10 RELAY 120 V HOT COLD WATER BYPASS 3 6 24 KE603615 TERMINAL BLOCK 12 SECTIONS 3 6 25 KE50377 TERMINAL BLOCK 4 4 26 KE50376 TERMINAL BLOCK END 1 1 27 KE...

Страница 55: ...CONTACT CONTACT PART NUMBER KE603208 1 KE603208 2 KE603208 3 KE603208 4 KE603208 5 KE603208 6 KE603208 7 KE603208 8 KE603208 9 OF 2 3 2 3 3 POSTITIONS maintained maintained spring spring spring flush...

Страница 56: ...3 4 NPT X 2 1 2 BRASS NIPPLE 2 3 FI00063 3 4 NPT BRASS ELBOW 7 5 4 FI00629 36 3 4 NPT CLOSE BRASS NIPPLE 10 6 5 FA95092 2 U BOLT 1 4 20 4 6 KE54834 4 SOLENOID VALVE 2 7 KE02290 MOUNTING PLATE ASSY HOT...

Страница 57: ...HIL SCREW 10 32X3 8 1 2 KE603401 1 COMPONANT BRACKET 1 3 SK50054 1 TERMINAL BLOCK END BARRIER 1 4 SK50055 1 TERMINAL BLOCK 4 5 SK50054 2 TERMINAL BLOCK END BARRIER 1 6 KE54761 2 TERMINAL BLOCK MOUNTIN...

Страница 58: ...0 1 FOR CE KETTLES INCLUDES 2 6 1 2 FI05049 MALE CONNECTOR 1 2 PIPE 1 4 TUBE 1 3 KE600812 1 STREET ELBOW 90 1 2 BRASS 2 4 KE600814 1 TEE 1 2 FPT BRASS 1 SAFETY VALVES 5 KE54941 5 SAFETY VALVE 50 PSI 1...

Страница 59: ...TILTING MODELS STATIONARY MODELS 58 PLUMBING ASSEMBLY WATER METER...

Страница 60: ...TTON 2 2 2 KE003831 1 KE003831 2 KE003831 3 KE003831 4 KE003831 5 KE003831 6 1 QTY QTY QTY 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 3 3 1 1 1 4 4 4 4 4 4 2 2 2 13 FA11511 17 SCREW TORX 10 24X 3 4 4 4 4 14 KE5339...

Страница 61: ...OFF SWITCH 1 2 3 4 5 6 ITEM NO PART NO DESCRIPTION QTY 1 KE604000 COVER 1 2 FA11146 SCREW 10 32X1 2 1 3 KE604002 ACTUATOR BRACKET 1 4 KE603998 LIMIT SWITCH 2 5 FA21007 HEX NUT 10X32 1 6 FA30076 10 FL...

Страница 62: ...E 692 75 5 KE55297 3 GD2 STANDARD ACTUATOR 1 KE52936 18 FUSE 15 AMP 600 6 The following is a recommended list of spare parts that may be required if the service agency is of some distance away or if d...

Страница 63: ...tchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every ne...

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