23
Pressure
Relief Valve
Access
Panel
Drain Pipe Location
Valve
Ring
Console
Cover
KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES
The following procedure should be preformed at least once every three years to prevent possible corrosion
and ensure the optimum life of the kettle.
RESERVOIR FILL PROCEDURES
1. Caution:
Ensure kettle is at room
temperature and pressure gauge showing
zero or less pressure.
2.
Shut off and disconnect gas supply.
3.
Remove electrical plug from power
source.
5.
Pull ring on pressure relief valve to ensure there
is no pressure within the kettle jacket.
6.
Remove pressure relief valve.
7.
Replace pressure relief valve with street elbow (see
above illustration).
8.
Remove or loosen water sight glass on
the kettle.
9.
Tilt kettle on its side (sight glass
opening facing downwards) and allow
to drain. Flush out with water.
10.
Tilt kettle upright, apply a thread
sealant (i.e. Teflon tape) to the sight glass threads and
replace.
11.
Refer to chart below to determine the required volume
of water.
12.
In a separate container mix water with the required
rust inhibitor.
13.
Fill jacket via the street elbow with the mixture.
14.
Remove street elbow.
15.
Apply a thread sealant (i.e. Teflon tape) to the pressure
relief valve and replace.
16.
Reconnect gas and electrical supplies.
17.
Turn kettle on, vent and heat to high for 1/2 hour.
18.
Cool kettle.
19.
Repeat steps 5-15.
20.
Replace bolts holding kettle to tabletop.
21.
Reconnect gas and electrical supplies.
22.
Turn kettle on and vent kettle.
50
0
100
150
200
250
300
350
400
40
50
60
0
10
20
30
psi
kPa
V
EN
T
A
IR
RUST INHIBITOR
Use a “radiator rust inhibitor” that can be purchased at your
local automotive centre. It should not contain any anti-
freeze and preferably no lubricant.
To ensure satisfactory mixing follow the manufacturer’s
instructions.
DISPOSAL - Follow all Federal, State and local codes when
disposing of product.
Rust inhibitor can be dangerous.
Read label and follow safety
instructions.
DANGER:
Improper refilling of kettle jacket will
result in irreversible damage to unit.
WARNING:
!
The kettle's water level must be
maintained at the proper level.
Under normal operating
conditions, the sealed water reservoir should never
require the addition of water.
If the red "low water" light comes on during use (while the
kettle is in an upright position), the water level has reached
a critically low level. The low water protection control has
automatically shut off the gas burner. The following
procedure must be completed before further use:
NOTE:
Have a qualified service technician repair the
leakage problem and add water to the unit. Ensure that
the red "low water" light is on when the kettle is upright.
On tilting kettles, it is normal for the red light to come on
when the kettle is in a tilted position.
Sight Glass
Important
-
Pull ring on Pressure
Relief Valve prior to
removal to ensure vessel
is not pressurized.
Remove the cap from the drain pipe to drain kettle jacket.
Kettle Size
Volume of Mixture
U.S. Gal.
Liters
60 U.S. Gal.
6.5
24.6
80 U.S. Gal.
7
26.5
100 U.S. Gal.
7.5
28.4
Содержание CLEVELAND HA-MKGL-100
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