Webasto thermo top evo, Руководство по установке

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Table of Contents
1. Safety
1.1 Intended use ........................................................... 3
1.2 Qualifications of Installation Personnel ................. 3
1.3 Safety During Operation ........................................ 3
1.4 Avoiding Damage to Property ............................... 3
1.5 General Safety Information ................................... 4
2. About this document ...................................................... 5
2.1 Purpose of this Document ...................................... 5
2.2 Warranty and Liability ............................................. 5
2.3 Using This Document .............................................. 5
3 Regulations For Installing In Vehicle .............................. 6
3.1 Scope ........................................................................ 6
3.2 Position of the Heater .............................................. 6
3.3 Fuel Supply .............................................................. 6
3.4 Exhaust Syustem ..................................................... 7
3.5 Combustion Air Inlet ................................................ 7
3.6 Water Inlet ................................................................ 7
3.7 Hot Water Outlet....................................................... 7
4 Technical Data ................................................................. 9
4.1 Technical Data - Thermo Top Evo .......................... 9
4.2 Technical Data - Circulation Pump ......................... 9
4.3 Technical Data - Enclosure Box .............................. 10
4.4 Technical Data - Mounting Plate ............................ 10
5 Purpose and Vision ....................................................... 11
5.1 Purpose of the Coolant Heater ................................ 11
5.2 Version Thermo Top EVO ...................................... 11
6 Installation Example ....................................................... 11
6.1 Safety Information ................................................. 11
6.2 Installation Location and Position .......................... 11
6.3 Heater Components .............................................. 12
6.4 Mounting the Heater to the Vehicle ...................... 13
7 Coolant System .............................................................. 15
7.1 System Connections ............................................. 15
7.2 Heater Connections............................................... 15
7.3 Coolant System Connections ................................. 16
7.4 Circulation Pump Installation ................................. 17
7.5 Inspecting the Coolant System ............................... 17
8 Fuel Supply ..................................................................... 18
8.1 Extracting Fuel from a Fuel Tank ............................ 18
8.2 Fuel Standpipe Installation ................................... 18
8.3 Fuel system overview ........................................... 21
8.4 Fuel Lines ............................................................... 22
8.5 Fuel Filter ................................................................ 23
8.6 Fuel Metering Pump .............................................. 23
9 Combustion Air System ................................................. 24
9.1 General ................................................................... 24
9.2 Combustion Air Silencer ......................................... 24
10 Exhaust System .............................................................. 25
11 Electrical Connections ................................................... 27
11.1 Battery Connections ............................................. 27
11.2 Switch and Timer Connections.............................. 27
12 Wiring Diagrams ............................................................ 31
12.1 Thermo Top Evo with On/Off switch ................... 31
12.2 Thermo Top EVO with SmarTemp 2.0 ........... . .... 32
12.3
Thermo Top Evo with SmarTemp 3.0
............ . ..... 33
12.4 Thermo Top EVO with Enclosure Box .............. .. 34
12.5 Tandem 717 with SmarTemp............................... 35
12.6 Wiring Diagram Legend...................................... .. 36
13 Initial Operation .......................................................... .. . 37
13.1 Initial Operation Information .......................... .. .. 37
13.2 Initial Start-Up Checklist ................................ .. ... 37
13.3 Checking Initial Operation ................................. 40
13.4 Operating the Heater ........................................... 40
14 Basic Troubleshoting .................................................... 41
14.1 General Information ..................................... .. ...... 41
14.2 General Failure Symptoms ................ . ....... . ....... 42
14.3 PC Diagnostic Kit .................................... . ..... .. . .. . 43
14.4 Diagnostic Fault Codes ............................... . .. .. .. 44
14.5 Heater Lockout Reset Procedure ..................... .. ... 45