background image

Cleaning Your Garage Door

IMPORTANT: 

DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!

While factory-applied finishes on garage doors are durable, it is desirable to clean them on 

a routine basis. Some discoloration of the finish may occur when a door has been exposed 

to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of 

direct exposure to sunlight. Cleaning the door will generally restore the appearance of the 

finish. To maintain an aesthetically pleasing finish of the garage door, a periodic washing of 

the garage door is recommended.

THE FOLLOWING CLEANING SOLUTION IS RECOMMENDED: 

A mild detergent solution 

consisting of one cup detergent (with less than 0.5% phosphate) dissolved into five gallons of 

warm water will aid in the removal of most dirt.

NOTE:

 The use of detergents containing greater than 0.5% phosphate is not recommended 

for use in general cleaning of garage doors.

NOTE:

 Be sure to clean behind weatherstrips on both sides and top of door.

CAUTION 

NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

NOTE:

 Do not use any window cleaning fluids, scouring compounds, gritty cloths or solvent-

based cleaners of any kind.
To clean polycarbonate windows, see 

www.Wayne-Dalton.com

.

Painting Your Garage Door

Refer to Instruction Insert “

Field Painting and Finishing Fiberglass or Steel Door Sec-

tions

”.

Maintaining The Finish 

On Your Garage Door

If the factory finish is beginning to fade, the door may require a field applied top clear coat. 

Depending on environment and usage, this may be necessary after 1 to 3 years of use. Refer 

to Instruction Insert “

Field Painting and Finishing Fiberglass Or Steel Door Sections

”.

Operation And Maintenance

OPERATING YOUR GARAGE DOOR: 

Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. When correctly installed, your 

Wayne Dalton door will operate smoothly. Always operate your door with controlled move-

ments. Do not slam your door or throw your door into the open position, this may cause dam-

age to the door or its components. If your door has an electric opener, refer to the owner’s 

manual to disconnect the opener before performing manual door operation below.

MANUAL DOOR OPERATION: 

For additional information on manual garage door operations 

go to 

www.dasma.com

 and reference TDS 165.

WARNING 

DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN 

OPENING AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES / 

SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY.

OPENING A DOOR:

 Make sure the lock(s) are in the unlocked position. Lift the door by using 

the lift handles / suitable gripping points only. Door should open with little resistance.

CLOSING A DOOR:

 From inside the garage, pull door downward using lift handles / gripping 

point only. If you are unable to reach the lift handles/ suitable gripping points only, use pull 

down rope affixed to the side of door. Door should close completely with little resistance.

USING AN ELECTRIC OPERATOR:
IMPORTANT: 

PULL DOWN ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR 

MADE INOPERATIVE IN THE UNLOCKED POSITION.
When connecting a drawbar (trolley type) garage door operator to this door, a drawbar opera-

tor bracket must be securely attached to the top section of the door, along with any struts 

provided with the door. Always use the drawbar operator bracket supplied with the door. To 

avoid possible damage to your door, Wayne Dalton recommends reinforcing the top section 

with a strut (may or may not be supplied). The installation of the drawbar operator must be 

according to manufacturer’s instructions and force settings must be adjusted properly. Refer 

to the owner’s manual supplied with your drawbar operator for complete details on installa-

tion, operation, maintenance and testing of the operator.

MAINTAINING YOUR GARAGE DOOR: 

Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. Perform routine maintenance 

steps once a month, and have the door professionally inspected once a year. Review your 

Installation Instructions and Owner’s Manual for the garage door. These instructions are 

available at no charge from Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 

67, Mt. Hope, OH., 44660, or at 

www.Wayne-Dalton.com

. For additional information on 

garage door/operator maintenance go to 

www.dasma.com

 and reference TDS 151, 167 

and 179.

Monthly Inspections:
1. Visual Inspection:

 Closely inspect jambs, header and mounting surface. Any material 

found not to be structurally sound must be replaced. It may be necessary to uninstall part 

or all of the door assembly in order to replace defective material. Refer to the supplemental 

instructions “Removing an Existing Door / Preparing the Opening” at 

www.Wayne-Dalton.

com

. Inspect the spring(s), counterbalance lift cables, track rollers, pulleys, rear back hangs 

and other door hardware for signs of worn or broken parts. Tighten any loose screws and/or 

bolts, except on bottom corner brackets or on the counterbalance assembly. Check exterior 

surface of the door sections for any minor cracks. Verify door has not shifted right or left in 

the opening. If you suspect problems, contact a trained door system technician.

WARNING 

GARAGE DOOR SPRINGS, COUNTERBALANCE LIFT CABLES, BRACKETS, 

AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER 

EXTREME TENSION, AND IF HANDLED IMPROPERLY, CAN CAUSE 

SEVERE OR FATAL INJURY. ONLY A TRAINED DOOR SYSTEMS 

TECHNICIAN SHOULD ADJUST THEM, BY CAREFULLY FOLLOWING THE 

MANUFACTURER’S INSTRUCTIONS.

WARNING 

NEVER REMOVE, ADJUST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAG 

SCREWS ON THE COUNTERBALANCE (END BEARING BRACKETS, DRUMS 

OR SPRING SYSTEM) OR BOTTOM CORNER BRACKETS OF THE DOOR. 

THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER 

EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, 

HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS 

TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.

TORQUEMASTER

®

 PLUS SPRINGS:

 Pawl knob(s) (located on the TorqueMaster

®

 end brack-

ets above the door) should be engaged to prevent the door from rapidly descending in case 

of spring failure or forceful manual operation.

EXTENSION SPRINGS:

 A restraining cable or other device should be installed on the exten-

sion spring (located above the horizontal tracks) to help contain the spring if it breaks.

2. Door Balance:

 Periodically test the balance of your door. If you have a garage door 

drawbar operator, use the release mechanism so you can operate the door by hand when 

doing this test. Start with the door in the fully closed position. Using handles or suitable grip-

ping points, lift the door to check its balance. Adjust TorqueMaster® or Extension spring(s), 

if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). DO NOT 

attempt to repair or adjust Torsion Springs yourself. To adjust TorqueMaster® or Extension 

spring(s), refer to your installation instructions and owner’s manual. If in question about 

any of the procedures, do not perform the work. Instead, have it adjusted by a trained door 

systems technician.

3. Lubrication:

 The door should open and close smoothly. Ensure the door track rollers are 

rotating freely when opening and closing the door. If track rollers do not rotate freely, clean 

the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-

silicon based lubricant) graduated end hinges, center hinges, steel track rollers, bearings and 

torsion springs (torsion spring coil surfaces). DO NOT lubricate plastic idler bearings, nylon 

track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite dust 

to lubricate.

CHECK FOR PRESENCE OF SAFETY LABELS:

19

Maintenance

Содержание 9100

Страница 1: ...ance Installation Instructions 11 Optional Installation 17 Door Arm Hookup 17 Trolley Arm Configuration 17 Inside Lock 17 Pull Down Rope 17 Step Plate 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On Your Garage Door 19 Operation And Maintenance 19 Warranty 21 Wayne Dalton a division of Overhead Door Corporation Models 9100 9405 9605 T o r s i o...

Страница 2: ...NGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS IMPORTANT RIGHT AND LEFT HAND IS DETERMINED INSIDE THE BUILDING LOOKING OUT Potential Hazard Effect Prevention Moving door WARNING Could result i...

Страница 3: ...erstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track Other track systems Jamb 1 8 to 1 4 Min Side room Clearance is 3 1 2 Min Side room Clearance is 3 1 2 Package Contents NOTE Depending on the door model some parts listed will...

Страница 4: ...entified by the warning label attached to either the right or left hand end stile The INTERMEDIATE SECTION II can be identified having no labels attached to the section The INTERMEDIATE SECTION III can be identified having no labels attached to the section The INTERMEDIATE SECTION IV can be identified having no labels attached to the section The TOP SECTION can be identified with no pre installed ...

Страница 5: ... Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Bracket As Required J4 Right Hand End Bearing Bracket As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracket As Required J8 Center Bracket Bearing As Required J9 Tor...

Страница 6: ... jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut If a top jamb bracket was included hand tighten it to vertical track using the ...

Страница 7: ... to the section by placing 2 1 4 14 x 5 8 self tapping screws midway between the end of the door and the center hinge s locations and 1 1 4 14 x 5 8 self tapping screw approximately eight inches from each end FOR THE WINDLOAD OPTION CODE 0356 1 Place the strut over the top rib of the bottom section Center the strut left to right on the section surface Fasten the strut at each end with 2 1 4 14 x 5...

Страница 8: ...ing wooden shims if necessary under the bottom section When the bottom section is leveled temporarily hold it in place by driving a nail into the jamb and bending it over the edge of the bottom section on both sides Weather seal If applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 9 NOTE Depending on your door you may have Quick Install Flag Angles Fully ...

Страница 9: ...er sections except top section IMPORTANT PUSH HOLD THE HINGE LEAF SECURELY AGAINST THE SECTIONS WHILE SECURING WITH 1 4 14 X 5 8 SELF TAPPING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAVES AND THE SECTIONS NOTE Install lock at this time sold separately See optional installation step Side Lock Intermediate section Lock section Bottom section Vertical track Vertical track Center hinge s Cent...

Страница 10: ...MM FOR SMOOTH SAFE DOOR OPERA TION FOR QUICK INSTALL TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat for other side FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK Complete the vertical track instal lation by securing the jamb bracket s and tightening the other lag screws Push the vertical track against the track rollers so that ...

Страница 11: ...g screws Top fixture roller slide COUNTERBALANCE INSTALLATION INSTRUCTIONS Attaching End Bearing Brackets 16 NOTE Refer to Package Contents Breakdown of Parts to determine which End Bearing Brackets you have NOTE Prior to fastening end bearing brackets into the door jamb pilot drill using a 3 16 drill bit IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE ...

Страница 12: ...NTER BRACKET S IF MOUNTING SURFACE IS A 2 X 6 BOARD INSTALLED ON TOP OF MASONRY DRILL A CLEARANCE HOLE IN MASONRY FOR THE 5 16 X 2 1 2 RED HEAD LAG SCREWS 5 16 x 1 5 8 Hex head lag screws RED HEAD Vertical line Mounting surface 17 Minimum Horizontal line Vertical line 2 Center bearing brackets spaced 6 to 7 apart from the center of the door Center of door 12 5 16 x 1 5 8 Hex head lag screw RED HEA...

Страница 13: ...ng assembly and slide one end of the torsion keyed shaft through the end bearing bracket Lay the other side of the torsion keyed shaft into the center bracket Repeat the same process for the right hand torsion spring assembly Torsion keyed shaft Center bracket bearing Coupler half Center bearing brackets Left hand end bearing bracket Right hand end bearing bracket Torsion keyed shaft Right wound r...

Страница 14: ... Adjust cable tension as needed until right and left cables both respond the same Once the counterbalance cables are set and if applicable tighten the coupler assembly together by tightening the 3 3 8 16 nylon hex nuts to secure the coupler halves together Typicall left hand cable drum Counterbalance lift cable hooked in cable drum Counterbalance lift cable Torsion shaft Torsion keyed shaft Typica...

Страница 15: ...prings or parts to which springs are connected such as steel brack ets cables wood blocks fasteners or other parts of the counterbalance system Adjustments or repairs must ONLY be made by a trained door systems technician using proper tools and instructions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement ta...

Страница 16: ...or can cause garage door operator problems To adjust spring tension fully close door Apply locking pliers to track above third track roller Place locking pliers on torsion shaft as shown in Step Attaching Counterbalance Lift Cables Insert a winding rod into the winding cone Push upward on the winding rod slightly while carefully loosening the set screws in the winding cone IMPORTANT BE PREPARED TO...

Страница 17: ...y NOTE Depending on your door configuration you could have an alternative drawbar opera tor brackets Refer to your alternative drawbar operator bracket insert WARNING PRIOR TO INSTALLING THE OPERATOR TROLLEY ARM TO THE DOOR UNPLUG THE GARAGE DOOR OPERATOR WITH THE DOOR IN THE FULLY CLOSED POSITION PLACE LOCKING PLIERS ONTO BOTH VERTICAL TRACKS JUST ABOVE THE THIRD TRACK ROLLER THIS IS TO PREVENT T...

Страница 18: ...1 1 4 20 x 5 8 carriage bolt and nut Align inside step plate holes and fasten from inside using the 8 screws provided Install one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole varies with door models Use the screw size shown below for your model door a 8 x 3 4 screw for model 9100 b 8 x 1 screw models 9405 9605 Tighten 1 4 20 carriage bolt and nut Outside step plate 2 3 16 ...

Страница 19: ...on operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door professionally inspected once a year Review your Installation Instructions and Owner s Manual for the garage door These instructions are av...

Страница 20: ...erate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions 3 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 4 DO NOT place fingers ...

Страница 21: ...or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing sand salt water salt spray and toxic chemicals and ...

Страница 22: ...ervice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this Installation Instructions And Owner s Manual with the homeowner or fasten it near garage door for easy reference ...

Отзывы: