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First, locate the center of the door. Mark a vertical pencil line on the mounting surface above 

the door, at the center. Measure from the center of the bearing, in one of the end bearing 

brackets, downwards, to the top the door. Using that measurement, measure that distance 

upwards from the top of the door to the mounting surface and mark a horizontal pencil line 

which intersects the vertical pencil line.

Typical 

center 

bracket

Vertical 

line

Equal distance (top of door 

section to horizontal line)

Horizontal 

line

Typical center 

of left hand 

end bearing 

bracket

Jamb

Equal distance (top of door 

section to horizontal line)

Center 

of door

Spring mounting 

pad (2” X 6”), White 

Pine or denser.

IF YOUR DOOR DID NOT COME WITH A CENTER COUPLER ASSEMBLY OR TORSION 

SPRINGS LESS THAN 3-3/4” ID:

 Mark a vertical pencil line on the mounting surface above 

the door, at the center. Align the edge of the center bracket with the vertical pencil line and 

the center of the center bracket with the horizontal pencil line; this is to ensure the torsion 

shaft is level between the center and end bearing brackets.

NOTE:

 On some single spring doors, the spring can be longer than half the opening width. If 

your spring is longer, then the center bracket must be mounted off center for the spring to fit 

properly. Measure spring length adding room for spring growth during winding, to determine 

appropriate center bracket location.

Center bracket 

bushing assembly

5/16” x 1-5/8” Hex head lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head lag screw (RED HEAD)

Vertical 

line

Mounting 

surface 

(3” Minimum)

Horizontal 

line

Vertical 

line

Mounting surface 

(3” Minimum)

Horizontal 

line

Center 

bearing 

bracket 

assembly

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

IF YOUR DOOR DID COME WITH A CENTER COUPLER ASSEMBLY OR 3-3/4” ID TOR-

SION SPRINGS:

 Mark a vertical pencil line on the mounting surface above the door, at the 

center. Split the difference up and position the (2) center bearing brackets apart from each 

other. Mark two vertical pencil lines, one for each center bearing bracket onto the mounting 

surface above the door.

NOTE:

 If your door came with a center coupler assembly or if it utilizes 3-3/4” springs, the 

springs will not share a center bracket.

NOTE:

 If your door has (4) springs, split the distance between the center of the door and the 

end bracket on each side to locate the intermediate center brackets.
Attach each of the center bracket(s) to the mounting surface, using 5/16” RED HEAD lag 

screws, as shown.

IMPORTANT: 

USE A 5/16” X 2-1/2” RED HEAD LAG SCREW INSTEAD OF THE 5/16” X 

1-5/8” RED HEAD LAG SCREW IF MOUNTING SURFACE IS COVERED BY DRYWALL. THE LAG 

SCREW MUST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BRACKET(S). 

IF MOUNTING SURFACE IS A 2” X 6” BOARD INSTALLED ON TOP OF MASONRY, DRILL A 

CLEARANCE HOLE IN MASONRY FOR THE 5/16” X 2-1/2” RED HEAD LAG SCREWS.

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

Vertical 

line

Mounting surface

(17” Minimum)

Horizontal 

line

Vertical line

† (2) Center bearing 

brackets spaced 6” to 

7” apart from the 

center of the door.

Center 

of 

door

†12”

5/16” x 1-5/8” Hex head lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head lag screw (RED HEAD)

Torsion Spring Assembly

 

18

 

NOTE:

 Refer to the Package Contents and or Breakdown of Parts to determine if your door 

came with a coupler assembly.

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

IMPORTANT: 

IDENTIFY THE TORSION SPRINGS PROVIDED AS EITHER RIGHT WOUND (RED 

WINDING CONE), WHICH GOES ON THE LEFT HAND SIDE OR LEFT WOUND (BLACK WINDING 

CONE), WHICH GOES ON THE RIGHT HAND SIDE.

IMPORTANT: 

ON SINGLE SPRING APPLICATIONS, ONLY A LEFT WOUND (BLACK WINDING 

CONE), IS REQUIRED.

NOTE:

 The set screws used on all winding cones and cable drums are colored red. DO NOT 

identify right and left hand by the set screw color.

IF YOU DON’T HAVE A COUPLER ASSEMBLY:

 Facing the inside of the door, lay the torsion 

shaft / torsion keyed shaft on the floor. Lay the torsion spring with the black winding cone 

and the black cable drum at the right end of the torsion shaft / torsion keyed shaft. Lay the 

torsion spring with the red winding cone and the red cable drum at the left end of the torsion 

shaft / torsion keyed shaft. Slide the center bracket bearing onto the torsion shaft / torsion 

keyed shaft followed by the torsion springs and cable drums.

IMPORTANT: 

THE CENTER BRACKET BEARING, TORSION SPRINGS, AND CABLE DRUMS 

MUST BE POSITIONED, AS SHOWN.

Torsion shaft / 

Torsion keyed shaft

Right wound, red 

winding cone 

(left hand side)

Left wound, black 

winding cone 

(right hand side)

Right hand 

cable drum, 

black

Left hand cable 

drum, red

IMPORTANT:

 ON SINGLE 

SPRING APPLICATIONS, 

ONLY A LEFT WOUND 

(BLACK WINDING CONE), 

IS REQUIRED.

NOTE:

 Layout 

counterbalance parts in 

proper orientation, then 

install onto torsion 

shaft, as shown.

Center 

bracket 

bearing

With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft 

/ torsion keyed shaft through one end bearing bracket. Lay the middle of the torsion shaft / 

torsion keyed shaft into the center bracket. Slide the other end of the torsion shaft / torsion 

keyed shaft into the other end bearing bracket.

Left hand end 

bearing bracket

Right hand end 

bearing bracket

Center 

bracket 

bearing

Center bracket

Torsion shaft / 

Torsion keyed shaft

NOTE:

 Position the torsion shaft so that equal amounts of the shaft extend from each end 

bearing bracket.

IF YOU HAVE A COUPLER ASSEMBLY:

 Disassemble the coupler assembly by removing 

the (3) 3/8” - 16 x 1-1/2” hex head screws, (6) 3/8” washers, (3) 3/8” lock washers and the 

(3) 3/8” - 16 hex nuts from the coupler halves. Loosen the set screws. Set the components 

aside.

12

Содержание 9100

Страница 1: ...ance Installation Instructions 11 Optional Installation 17 Door Arm Hookup 17 Trolley Arm Configuration 17 Inside Lock 17 Pull Down Rope 17 Step Plate 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On Your Garage Door 19 Operation And Maintenance 19 Warranty 21 Wayne Dalton a division of Overhead Door Corporation Models 9100 9405 9605 T o r s i o...

Страница 2: ...NGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS IMPORTANT RIGHT AND LEFT HAND IS DETERMINED INSIDE THE BUILDING LOOKING OUT Potential Hazard Effect Prevention Moving door WARNING Could result i...

Страница 3: ...erstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track Other track systems Jamb 1 8 to 1 4 Min Side room Clearance is 3 1 2 Min Side room Clearance is 3 1 2 Package Contents NOTE Depending on the door model some parts listed will...

Страница 4: ...entified by the warning label attached to either the right or left hand end stile The INTERMEDIATE SECTION II can be identified having no labels attached to the section The INTERMEDIATE SECTION III can be identified having no labels attached to the section The INTERMEDIATE SECTION IV can be identified having no labels attached to the section The TOP SECTION can be identified with no pre installed ...

Страница 5: ... Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Bracket As Required J4 Right Hand End Bearing Bracket As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracket As Required J8 Center Bracket Bearing As Required J9 Tor...

Страница 6: ... jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut If a top jamb bracket was included hand tighten it to vertical track using the ...

Страница 7: ... to the section by placing 2 1 4 14 x 5 8 self tapping screws midway between the end of the door and the center hinge s locations and 1 1 4 14 x 5 8 self tapping screw approximately eight inches from each end FOR THE WINDLOAD OPTION CODE 0356 1 Place the strut over the top rib of the bottom section Center the strut left to right on the section surface Fasten the strut at each end with 2 1 4 14 x 5...

Страница 8: ...ing wooden shims if necessary under the bottom section When the bottom section is leveled temporarily hold it in place by driving a nail into the jamb and bending it over the edge of the bottom section on both sides Weather seal If applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 9 NOTE Depending on your door you may have Quick Install Flag Angles Fully ...

Страница 9: ...er sections except top section IMPORTANT PUSH HOLD THE HINGE LEAF SECURELY AGAINST THE SECTIONS WHILE SECURING WITH 1 4 14 X 5 8 SELF TAPPING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAVES AND THE SECTIONS NOTE Install lock at this time sold separately See optional installation step Side Lock Intermediate section Lock section Bottom section Vertical track Vertical track Center hinge s Cent...

Страница 10: ...MM FOR SMOOTH SAFE DOOR OPERA TION FOR QUICK INSTALL TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat for other side FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK Complete the vertical track instal lation by securing the jamb bracket s and tightening the other lag screws Push the vertical track against the track rollers so that ...

Страница 11: ...g screws Top fixture roller slide COUNTERBALANCE INSTALLATION INSTRUCTIONS Attaching End Bearing Brackets 16 NOTE Refer to Package Contents Breakdown of Parts to determine which End Bearing Brackets you have NOTE Prior to fastening end bearing brackets into the door jamb pilot drill using a 3 16 drill bit IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE ...

Страница 12: ...NTER BRACKET S IF MOUNTING SURFACE IS A 2 X 6 BOARD INSTALLED ON TOP OF MASONRY DRILL A CLEARANCE HOLE IN MASONRY FOR THE 5 16 X 2 1 2 RED HEAD LAG SCREWS 5 16 x 1 5 8 Hex head lag screws RED HEAD Vertical line Mounting surface 17 Minimum Horizontal line Vertical line 2 Center bearing brackets spaced 6 to 7 apart from the center of the door Center of door 12 5 16 x 1 5 8 Hex head lag screw RED HEA...

Страница 13: ...ng assembly and slide one end of the torsion keyed shaft through the end bearing bracket Lay the other side of the torsion keyed shaft into the center bracket Repeat the same process for the right hand torsion spring assembly Torsion keyed shaft Center bracket bearing Coupler half Center bearing brackets Left hand end bearing bracket Right hand end bearing bracket Torsion keyed shaft Right wound r...

Страница 14: ... Adjust cable tension as needed until right and left cables both respond the same Once the counterbalance cables are set and if applicable tighten the coupler assembly together by tightening the 3 3 8 16 nylon hex nuts to secure the coupler halves together Typicall left hand cable drum Counterbalance lift cable hooked in cable drum Counterbalance lift cable Torsion shaft Torsion keyed shaft Typica...

Страница 15: ...prings or parts to which springs are connected such as steel brack ets cables wood blocks fasteners or other parts of the counterbalance system Adjustments or repairs must ONLY be made by a trained door systems technician using proper tools and instructions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement ta...

Страница 16: ...or can cause garage door operator problems To adjust spring tension fully close door Apply locking pliers to track above third track roller Place locking pliers on torsion shaft as shown in Step Attaching Counterbalance Lift Cables Insert a winding rod into the winding cone Push upward on the winding rod slightly while carefully loosening the set screws in the winding cone IMPORTANT BE PREPARED TO...

Страница 17: ...y NOTE Depending on your door configuration you could have an alternative drawbar opera tor brackets Refer to your alternative drawbar operator bracket insert WARNING PRIOR TO INSTALLING THE OPERATOR TROLLEY ARM TO THE DOOR UNPLUG THE GARAGE DOOR OPERATOR WITH THE DOOR IN THE FULLY CLOSED POSITION PLACE LOCKING PLIERS ONTO BOTH VERTICAL TRACKS JUST ABOVE THE THIRD TRACK ROLLER THIS IS TO PREVENT T...

Страница 18: ...1 1 4 20 x 5 8 carriage bolt and nut Align inside step plate holes and fasten from inside using the 8 screws provided Install one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole varies with door models Use the screw size shown below for your model door a 8 x 3 4 screw for model 9100 b 8 x 1 screw models 9405 9605 Tighten 1 4 20 carriage bolt and nut Outside step plate 2 3 16 ...

Страница 19: ...on operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door professionally inspected once a year Review your Installation Instructions and Owner s Manual for the garage door These instructions are av...

Страница 20: ...erate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions 3 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 4 DO NOT place fingers ...

Страница 21: ...or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing sand salt water salt spray and toxic chemicals and ...

Страница 22: ...ervice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this Installation Instructions And Owner s Manual with the homeowner or fasten it near garage door for easy reference ...

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