background image

DOOR INSTALLATION 

INSTRUCTIONS

Before installing your door, be certain that you have read and followed all of the instruc-

tions covered in the pre-installation section of this manual. Failure to do so may result in an 

improperly installed door.

NOTE:

 Reference TDS 160 for general garage door terminology at 

www.dasma.com

.

IMPORTANT: 

IF THE DOOR WILL BE EXPOSED TO A SIGNIFICANT AMOUNT OF ROAD SALT, 

PAINT THE BARE GALVANIZED BOTTOM WEATHER STEEL RETAINER TO INHIBIT RUSTING.

Attaching Flag Angles and Jamb Brackets To 

Vertical Tracks

 

1

 

NOTE:

 If you have Riveted Track or Angle Mount Track, skip this step.

FOR DOORS WITH QUICK INSTALL TRACK:

 Place the lower Quick Install tab of the left 

hand flag angle in the Quick Install feature of the left hand vertical track. Give the flag angle 

1/4 turn to lock in place. Measure the length of the vertical tracks. Using the jamb bracket 

schedule, determine the placement of the jamb brackets for your door height and track 

length. To install the jamb brackets, align the Quick Install tab on the Quick Install jamb 

bracket with the Quick Install feature in the vertical track and turn the bracket perpendicular 

to the track so the mounting flange is toward the back (flat) leg of the track. Repeat the same 

process for right hand side.

JAMB BRACKET SCHEDULE

DOOR 

HEIGHT

TRACK 

LENGTH

1ST SET

2ND SET

3RD SET

6’0”

64” 

(1626 

mm)

5

M

6

B

NA

6’5”

69” 

(1753 

mm)

3

B

6

M

NA

6’8”

72” 

(1829 

mm)

3

B

6

M

NA

7’0”

76” 

(1930 

mm)

3

B

7

T

NA

7’3”

79” 

3

B

5

B

6

B

7’6”

82” 

(2083 

mm)

3

B

5

B

6

B

7’9”

85” 

(2159 

mm)

3

B

5

B

6

B

8’0” 

4-SEC

88” 

3

M

6

T

7

M

8’0” 

5-SEC

88” 

(2235 

mm)

3

B

7

T

8

T

B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE

1/4

Turn

Left hand 

vertical 

track

NOTE:

 Repeat the 

same process for 

the right hand side.

Left hand 

flag angle

1/4

Turn

Left hand 

jamb bracket

Left hand 

jamb bracket

3rd 

Set

1st 

Set

2nd Set

Bottom 

hole

Top 

hole

Middle 

hole

FOR DOORS WITH FULLY ADJUSTABLE TRACK:

 Hand tighten the left hand flag angle to 

the left hand vertical track using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange 

hex nuts.

NOTE:

 The bottom jamb bracket is always the shortest bracket, while the center jamb 

bracket is the next tallest. If three jamb brackets per side are included with your door, you will 

have received a top jamb bracket, which is the tallest.

To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole 

set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slot 

pattern. Hand tighten jamb bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” – 20 

flange hex nut.
Place the center jamb bracket over the lower hole of the hole/ slot pattern that is centered 

between the bottom jamb bracket and flag angle of the 2nd hole set. Hand tighten jamb 

bracket using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut.
If a top jamb bracket was included, hand tighten it to vertical track using the lower hole of the 

hole/ slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 

flange hex nut.

Left hand 

vertical track

NOTE:

 Loosely fasten 

components together. 

Repeat the same process 

for the right hand side.

Left hand 

flag angle

Left hand 

jamb bracket

Left hand 

jamb bracket

3rd 

Set

1st 

Set

2nd 

Set

Attaching Horizontal Track Angles

 

2

 

NOTE:

 For larger doors, a full length horizontal track angle may not already be spot welded to 

the horizontal track. If the horizontal track angle is not welded, the horizontal track angle will 

be installed, as shown.
Position the left hand horizontal track angle, as shown. Place the Quick Install tabs of the 

horizontal track angle in the key slot of the left hand horizontal track. Using a hammer, tap 

the horizontal track angle towards the curved end of the track until the alignment hole in the 

track and angle are aligned. Repeat for other side. Set tracks aside.

Left hand horizontal 

track angle

Key slots

Left hand 

horizontal track

Quick 

Install tabs

Quick Install tabs

in place

Left hand horizontal 

track

Left hand horizontal 

track angle

Quick 

Install tabs

NOTE:

 Repeat the same 

process for the right hand side.

Or

Attaching (WL) Jamb Brackets To Vertical 

Tracks

 

3

 

NOTE:

 Windload specification 

0356

 only uses the Quick Install (Q.I.) jamb bracket schedule.

NOTE:

 Reference Step Quick Install Flag Angles (Q.I.) or Step Fully Adjustable Flag Angles 

(F.A.T.), to determine which type of track you have.
Measure the length of the vertical tracks. Using the Jamb Bracket Schedule (shown on the 

Windload Specification Sheet), determine the placement of the windload jamb brackets for 

your door height. Loosely fasten the jamb bracket to the vertical track with (1) 1/4” - 20 x 

9/16” track bolt and (1) 1/4” - 20 flange hex nut. Repeat for other side.

Left hand 

vertical track

NOTE:

 Loosely fasten 

components together. 

Repeat the same process 

for the right hand side.

Typical left hand 

vertical track 

assembly

Left hand windload 

jamb bracket

NOTE:

 Measure the length of the vertical tracks. 

Using the Jamb Bracket Schedule (shown on the

Windload Specification Sheet included in the 

hardware box), determine the placement of the 

windload jamb brackets for your door height.

Left hand 

windload jamb 

bracket

Left hand 

windload jamb 

bracket

6

Содержание 9100

Страница 1: ...ance Installation Instructions 11 Optional Installation 17 Door Arm Hookup 17 Trolley Arm Configuration 17 Inside Lock 17 Pull Down Rope 17 Step Plate 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On Your Garage Door 19 Operation And Maintenance 19 Warranty 21 Wayne Dalton a division of Overhead Door Corporation Models 9100 9405 9605 T o r s i o...

Страница 2: ...NGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS IMPORTANT RIGHT AND LEFT HAND IS DETERMINED INSIDE THE BUILDING LOOKING OUT Potential Hazard Effect Prevention Moving door WARNING Could result i...

Страница 3: ...erstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track Other track systems Jamb 1 8 to 1 4 Min Side room Clearance is 3 1 2 Min Side room Clearance is 3 1 2 Package Contents NOTE Depending on the door model some parts listed will...

Страница 4: ...entified by the warning label attached to either the right or left hand end stile The INTERMEDIATE SECTION II can be identified having no labels attached to the section The INTERMEDIATE SECTION III can be identified having no labels attached to the section The INTERMEDIATE SECTION IV can be identified having no labels attached to the section The TOP SECTION can be identified with no pre installed ...

Страница 5: ... Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Bracket As Required J4 Right Hand End Bearing Bracket As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracket As Required J8 Center Bracket Bearing As Required J9 Tor...

Страница 6: ... jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut If a top jamb bracket was included hand tighten it to vertical track using the ...

Страница 7: ... to the section by placing 2 1 4 14 x 5 8 self tapping screws midway between the end of the door and the center hinge s locations and 1 1 4 14 x 5 8 self tapping screw approximately eight inches from each end FOR THE WINDLOAD OPTION CODE 0356 1 Place the strut over the top rib of the bottom section Center the strut left to right on the section surface Fasten the strut at each end with 2 1 4 14 x 5...

Страница 8: ...ing wooden shims if necessary under the bottom section When the bottom section is leveled temporarily hold it in place by driving a nail into the jamb and bending it over the edge of the bottom section on both sides Weather seal If applicable Level Bottom section Wooden shims If necessary Attaching Vertical Tracks To Jambs 9 NOTE Depending on your door you may have Quick Install Flag Angles Fully ...

Страница 9: ...er sections except top section IMPORTANT PUSH HOLD THE HINGE LEAF SECURELY AGAINST THE SECTIONS WHILE SECURING WITH 1 4 14 X 5 8 SELF TAPPING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAVES AND THE SECTIONS NOTE Install lock at this time sold separately See optional installation step Side Lock Intermediate section Lock section Bottom section Vertical track Vertical track Center hinge s Cent...

Страница 10: ...MM FOR SMOOTH SAFE DOOR OPERA TION FOR QUICK INSTALL TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat for other side FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK Complete the vertical track instal lation by securing the jamb bracket s and tightening the other lag screws Push the vertical track against the track rollers so that ...

Страница 11: ...g screws Top fixture roller slide COUNTERBALANCE INSTALLATION INSTRUCTIONS Attaching End Bearing Brackets 16 NOTE Refer to Package Contents Breakdown of Parts to determine which End Bearing Brackets you have NOTE Prior to fastening end bearing brackets into the door jamb pilot drill using a 3 16 drill bit IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE ...

Страница 12: ...NTER BRACKET S IF MOUNTING SURFACE IS A 2 X 6 BOARD INSTALLED ON TOP OF MASONRY DRILL A CLEARANCE HOLE IN MASONRY FOR THE 5 16 X 2 1 2 RED HEAD LAG SCREWS 5 16 x 1 5 8 Hex head lag screws RED HEAD Vertical line Mounting surface 17 Minimum Horizontal line Vertical line 2 Center bearing brackets spaced 6 to 7 apart from the center of the door Center of door 12 5 16 x 1 5 8 Hex head lag screw RED HEA...

Страница 13: ...ng assembly and slide one end of the torsion keyed shaft through the end bearing bracket Lay the other side of the torsion keyed shaft into the center bracket Repeat the same process for the right hand torsion spring assembly Torsion keyed shaft Center bracket bearing Coupler half Center bearing brackets Left hand end bearing bracket Right hand end bearing bracket Torsion keyed shaft Right wound r...

Страница 14: ... Adjust cable tension as needed until right and left cables both respond the same Once the counterbalance cables are set and if applicable tighten the coupler assembly together by tightening the 3 3 8 16 nylon hex nuts to secure the coupler halves together Typicall left hand cable drum Counterbalance lift cable hooked in cable drum Counterbalance lift cable Torsion shaft Torsion keyed shaft Typica...

Страница 15: ...prings or parts to which springs are connected such as steel brack ets cables wood blocks fasteners or other parts of the counterbalance system Adjustments or repairs must ONLY be made by a trained door systems technician using proper tools and instructions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement ta...

Страница 16: ...or can cause garage door operator problems To adjust spring tension fully close door Apply locking pliers to track above third track roller Place locking pliers on torsion shaft as shown in Step Attaching Counterbalance Lift Cables Insert a winding rod into the winding cone Push upward on the winding rod slightly while carefully loosening the set screws in the winding cone IMPORTANT BE PREPARED TO...

Страница 17: ...y NOTE Depending on your door configuration you could have an alternative drawbar opera tor brackets Refer to your alternative drawbar operator bracket insert WARNING PRIOR TO INSTALLING THE OPERATOR TROLLEY ARM TO THE DOOR UNPLUG THE GARAGE DOOR OPERATOR WITH THE DOOR IN THE FULLY CLOSED POSITION PLACE LOCKING PLIERS ONTO BOTH VERTICAL TRACKS JUST ABOVE THE THIRD TRACK ROLLER THIS IS TO PREVENT T...

Страница 18: ...1 1 4 20 x 5 8 carriage bolt and nut Align inside step plate holes and fasten from inside using the 8 screws provided Install one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole varies with door models Use the screw size shown below for your model door a 8 x 3 4 screw for model 9100 b 8 x 1 screw models 9405 9605 Tighten 1 4 20 carriage bolt and nut Outside step plate 2 3 16 ...

Страница 19: ...on operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door professionally inspected once a year Review your Installation Instructions and Owner s Manual for the garage door These instructions are av...

Страница 20: ...erate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions 3 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 4 DO NOT place fingers ...

Страница 21: ...or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing sand salt water salt spray and toxic chemicals and ...

Страница 22: ...ervice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this Installation Instructions And Owner s Manual with the homeowner or fasten it near garage door for easy reference ...

Отзывы: