background image

Stacking Top Section

 

11

 

Place the top section in the opening. Install a nail to prevent the top section from falling 

backwards. Now, flip up the hinge leaves, hold tight against section, and fasten center hinges 

first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical. 

Position flag angle or wall angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the 

edge of the door; tighten the bottom lag screw. Flag angles must be parallel to the door sec-

tions. Repeat for other side.

IMPORTANT: 

THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE 

DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERA-

TION.

FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK:

 Complete the vertical track instal-

lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical 

track against the track rollers so that the track rollers are touching the deepest part of the 

curved side of the track; tighten all the track bolts and nuts. Repeat for other side.

FOR ANGLE MOUNT TRACK:

 Complete the vertical track installation by securing the jamb 

bracket(s) and or tightening the other lag screws. Push the vertical track against the track 

rollers so that the track rollers are touching the deepest part of the curved side of the vertical 

track, as shown. Repeat for other side.

Top section

Top 

section

Nail

Door width 

+ 3-3/8” to 3-1/2”

1-11/16” 

to 1-3/4”

Flag

angle

Vertical track 

against track rollers

Flag angle or 

wallangle assembly

Top of flag angle or 

Top of wallangle assembly

Attaching Horizontal Tracks

 

12

 

NOTE:

 Depending on your door, you may have Fully Adjustable Flag Angles, Riveted Vertical 

Track Assemblies or you may have Angle Mount Vertical Track Assemblies. Refer to Package 

Contents / Breakdown of Parts, to determine which Flag Angles / Vertical Track Assemblies 

you have.

WARNING 

DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT 

REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL 

FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.

FOR FLAG ANGLES:

 To install horizontal track, place the curved end over the top track roller 

of the top section. Align the bottom of the horizontal track with the top of the vertical track. 

Tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and (2) 

1/4” - 20 flange hex nuts.

3/8”-16 

Hex nut

Horizontal

track angle

3/8”-16 x 3/4” 

Truss head bolt

1/4”-20 x 9/16”

Track bolts

1/4”-20 Flange 

hex nuts

Horizontal 

track

Flag angle 

upper slot

Level

1/4”-20 x 9/16”

Track bolts

1/4”-20 Flange 

hex nuts

12” Radius 

track

15” Radius track

IF YOU HAVE ANGLE MOUNT:

 To install horizontal track, place the curved end over the 

top track roller of the top section. Align the bottom of the horizontal track with the top of the 

vertical track. Tighten the horizontal track to the angle mount with (2) 1/4” - 20 x 9/16” track 

bolts and (2) 1/4” - 20 flange hex nuts.

3/8”-16 

Hex nut

Angle 

mount

3/8”-16 x 

3/4” Truss 

head bolt

1/4”-20 x 

9/16”

Track bolts

1/4”-20 

Flange 

hex nuts

Horizontal 

track

Upper slot

Level

Vertical 

track

Horizontal

track angle

Next level the horizontal track assembly and bolt the horizontal track angle to the first 

encountered slot in the flag angle / angle mount using (1) 3/8” - 16 x 3/4” truss head bolt 

and (1) 3/8” - 16 hex nut. Repeat for other side. Remove nail that was temporally holding the 

top section in position.

IMPORTANT: 

FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD 

CAUSE PERMANENT DAMAGE TO TOP SECTION.

Horizontal 

track

Level

Level

Horizontal 

track angle

Horizontal 

track angle

Horizontal 

track

Adjusting Top Fixtures

 

13

 

NOTE:

 Refer to Package Contents / Breakdown of Parts, to determine which Top Fixtures 

Assemblies you have.
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top 

section of the door with the lower sections. Once aligned, position the top fixture slide(s), out 

against the horizontal track. Maintaining the slide’s position, tighten the 5/16” - 18 hex nut(s) 

to secure each of the top fixture slide(s) to the top fixture base(s).

Top fixture 

slide(s)

Tighten the 

5/16”-18

Hex nut(s)

Horizontal track

Track roller

Top section

Intermediate 

section

Top 

section

Top 

section

COUNTERBALANCE 

INSTALLATION INSTRUCTIONS

Attaching End Bearing Brackets

 

14

 

NOTE:

 Refer to Package Contents / Breakdown of Parts, to determine which End Bearing 

Brackets you have.

NOTE:

 Prior to fastening end bearing brackets into the door jamb, pilot drill using a 3/16” 

drill bit.

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

NOTE:

 End bearing brackets are right and left hand.

DEPENDING ON WHICH END BEARING BRACKET YOU HAVE:

 Either attach the left hand 

end bearing bracket to the left hand flag angle or through either the end bearing bracket’s 

upper / lower slots to the left hand horizontal track angle using (2) 3/8” - 16 x 3/4” truss 

head bolts and (2) 3/8” - 16 nuts, as shown.

13

Содержание 7400 Series

Страница 1: ...on Instructions 7 Counterbalance Installation Instructions 13 Optional Installation 20 Door Arm Hookup 20 Lift Handles 20 Pull Down Rope 20 Maintenance 21 Cleaning Your Garage Door 21 Painting Your Garage Door 21 Maintaining The Finish On Your Garage Door 21 Operation And Maintenance 21 Warranty 23 Wayne Dalton a division of Overhead Door Corporation Model 7400 Series T O R S I O N INSTALLATION IN...

Страница 2: ...ss permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE TREATED WOOD PTFE COATED OR STAINLESS STEEL FASTENERS MUST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS ...

Страница 3: ...r manufacture installation instructions for appropriate depth into room BACKROOM REQUIREMENTS Door Height Track Manual Lift Motor Operated 6 0 to 7 0 15 Radius 102 2591 mm 125 3175 mm 7 1 to 8 0 15 Radius 114 2896 mm 137 3480 mm 8 1 to 9 0 15 Radius 126 3200 mm 168 4267 mm 9 1 to 10 0 15 Radius 138 3505 mm 168 4267 mm HEADROOM REQUIREMENTS Track Type Space Needed 15 Radius 14 1 2 368 mm Weatherstr...

Страница 4: ...ch side of the sections identifies the stacking sequence The sequence is always determined by 1 being the bottom section to 3 or 4 being the highest top section If the stamp on the section is illegible refer to the section side view illustration The section side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM SECTION can be ident...

Страница 5: ...Locking pliers Safety glasses Approved winding bars Saw horses 5 ...

Страница 6: ...nd and Right Hand Cable Drums J5 Center Bracket As Required J6 Center Bearing As Required J7 Torsion Shaft Torsion Keyed Shaft As Required J8 Torsion Keyed Shafts As Required J9 Keys As Required J10 Center Coupler Assembly As Required K REAR BACK HANGS K1 Left Hand And Right Hand Rear Back Hang Assemblies K2 Left and Right Hand Rear Center Back Hang Assemblies As Required K3 Left and Right Hand Re...

Страница 7: ...he correct height as indicated on the chart Place the bottom section face down on a couple of sawhorses or flat clean smooth surface Align the bottom weather seal with the flap pointing towards the outside surface of the bottom section Starting at one end of the door measure inward 1 and attach the bottom weather seal to the bottom of the bottom section with 3 4 long galvanized roofing nails not s...

Страница 8: ...acing UP Long stem track roller Spacer 2 Track roller carriers Typical bottom corner bracket STD facing UP 8 1 4 14 x 1 Lag screws Side view of track roller carrier s Inner holes 2 Track Outer holes 3 Track Attaching Hinges and Strut To Bottom Section 5 Lay a SHORT STRUT onto the bottom rail of the bottom section Position the bottom of the strut 3 4 up from the bottom edge of the bottom section Ce...

Страница 9: ...lip NOTE If you don t have half center hinges then skip this part of the step Refer to Package Contents Breakdown Of Parts to determine if you have half center hinges Using a tape measure position the half center hinges equally spaced in between the center hinges and the graduated end hinges Position the holes of the lower hinge leaf at the top rail of the bottom section Using the half center hing...

Страница 10: ...er hinge as a template drill pilot holes 1 deep into the Intermediate section with a 1 8 drill bit if needed IMPORTANT BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP IF YOU HAVE 2 LONG STRUTS Attach the upper slot of the center hinge using a 1 4 14 x 1 lag screw Secure the leg of the strut to the hole of the center hinge using a 1 4 14 x 1 lag screw Secure the other leg of th...

Страница 11: ...en shims If necessary Attaching Vertical Tracks To Jambs 9 NOTE Depending on your door you may have Fully Adjustable Flag Angles Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies Refer to Package Contents Breakdown of Parts to determine which Flag Angles Vertical Track Assemblies you have IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCT...

Страница 12: ...LY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP Attach the center hinge upper leaf to the section using 2 1 4 14 x 1 lag screws Repeat same process for other center hinge s and or half center hinge s 2 1 4 14 x 1 Lag screws Typical sections shown Half center hinge Upper hinge leaf Center hinge 2 1 4 14 x 1 Lag screws Upper hinge leaf FOR GRADUATED END HINGES Starting with the outer grad...

Страница 13: ...tal track angle 3 8 16 x 3 4 Truss head bolt 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts Horizontal track Flag angle upper slot Level 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts 12 Radius track 15 Radius track IF YOU HAVE ANGLE MOUNT To install horizontal track place the curved end over the top track roller of the top section Align the bottom of the horizontal track with the top of the v...

Страница 14: ...k a vertical pencil line on the mounting surface above the door at the center Align the edge of the center bracket with the vertical pencil line and the center of the center bracket with the horizontal pencil line this is to ensure the torsion shaft is level between the center and end bearing brackets NOTE On some single spring doors the spring can be longer than half the opening width If your spr...

Страница 15: ... 8 Washers 3 3 8 Lock washers Coupler halves Set screws Set screws Facing the inside of the door lay the 2 torsion keyed shafts on the floor One torsion keyed shaft on the left hand side and the other torsion keyed shaft on the right hand side Starting on the left hand side lay one of the coupler halves the center bracket bearing torsion spring with the red winding cone and the red cable drum at t...

Страница 16: ... 1 1 2 Hex head bolts 2 3 8 16 Nuts Torsion spring Torsion spring Stationary spring cone Coupler halves Coupler assembly 3 3 8 16 x 1 3 4 hex head screws and 3 3 8 16 Hex nuts Stationary spring cone Torsion spring 2 3 8 16 x 1 1 2 Hex head bolts and 2 3 8 16 Hex nuts Torsion spring Center bracket Center bracket Attaching Counterbalance Lift Cables 18 Starting on the left hand side thread the count...

Страница 17: ...d track roller on both sides of door Bottom section Lock section Locking pliers attached to crown leg of vertical track Intermediate section Vertical track Vertical track Winding Spring s 21 WARNING WINDING SPRING IS AN EXTREMELY DANGEROUS PROCEDURE AND SHOULD BE PERFORMED ONLY BY A TRAINED DOOR SYSTEM TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS WARNING USE ONLY SPECIFIED WINDING BARS AS STATED...

Страница 18: ...er on one side and just below the second track roller on the other side This will prevent the door from raising or lowering while installing the rear back hangs Using the chart below select the appropriate perforated angle may not be supplied Fabri cate and install rear back hangs as shown Perforated Angle Gauge Weight Limitations Perforated Angle Gauge Door Balance Weight 2 x 2 x 12 Gauge 800 lbs...

Страница 19: ...in the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including milford pins cotter pins clevis pins are under HI...

Страница 20: ...hat point NOTE Some Garage Doors may require both lift handles to be installed on bottom section If your bottom section height is 28 or 29 install both lift handles onto the bottom section Install bottom lift handle per above instructions then install the second lift handle a Minimum of 20 and a Maximum of 30 above the bottom lift handle Measure up 4 from the bottom of the Intermediate I section U...

Страница 21: ...rce settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installa tion operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door p...

Страница 22: ...lt in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using proper tools and instructions DO NOT REMOVE COVE...

Страница 23: ...primer or stain and two 2 coats of high quality acrylic latex exterior grade finish paint or sealer applied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting and maintenance instructions Sections must be finished within five 5 days of receipt and prior to installation Damage caused by exposure of the product to water moisture sun or other conditions prior to ...

Страница 24: ...ervice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this Installation Instructions And Owner s Manual with the homeowner or fasten it near garage door for easy reference ...

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