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Cleaning Your Garage Door

IMPORTANT: 

DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!

An annual inspection of all the surfaces of your garage door(s) will reveal the extent of weath-

ering and the possible need for refinishing. When the finish becomes eroded or thin, clean 

and prime any areas showing deterioration. Then completely refinish the door, according to 

the directions, listed below, or the manufacturer’s label directions. Proper finishing of the 

wood substrates to protect your door(s) from the effects of moisture and sunlight is vital in 

extending the service life and beautifying your garage door(s).
The interior and exterior surfaces, as well as all edges must be properly primed, painted and 

maintained, to protect and beautify your door. These finishing instructions are intended to 

achieve both objectives for your wood doors(s).

NOTE:

 Be sure to clean behind weatherstrips on both sides and top of door.

CAUTION 

NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

GLASS CLEANING INSTRUCTIONS

Clean with a mild detergent solution (same as above) and a soft cloth. After cleaning, rinse 

thoroughly.

ACRYLIC CLEANING INSTRUCTIONS

Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare 

hands to feel and dislodge any caked on particles. A soft, grit-free cloth, sponge or chamois 

may be used to wipe the surface. Do not use hard or rough cloths that will scratch the acrylic 

glazing. Dry glazing with a clean damp chamois.

NOTE:

 Do not use any window cleaning fluids, scouring compounds, gritty cloths or solvent-

based cleaners of any kind.

Painting Your Garage Door

Refer to Instruction Insert “

Field Painting Wood Door Sections

”.

Maintaining The Finish On 

Your Garage Door

If the finish is beginning to fade, the door may require a field applied top clear coat. Depend-

ing on environment and usage, this may be necessary after 1 to 3 years of use. Refer to 

Instruction Insert “

Field Painting Wood Door Sections

”.

Operation And Maintenance

OPERATING YOUR GARAGE DOOR: 

Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. When correctly installed, your 

Wayne Dalton door will operate smoothly. Always operate your door with controlled move-

ments. Do not slam your door or throw your door into the open position, this may cause dam-

age to the door or its components. If your door has an electric opener, refer to the owner’s 

manual to disconnect the opener before performing manual door operation below.

MANUAL DOOR OPERATION: 

For additional information on manual garage door operations 

go to 

www.dasma.com

 and reference TDS 165.

WARNING 

DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN 

OPENING AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES / 

SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY.

OPENING A DOOR:

 Make sure the lock(s) are in the unlocked position. Lift the door by using 

the lift handles / suitable gripping points only. Door should open with little resistance.

CLOSING A DOOR:

 From inside the garage, pull door downward using lift handles / gripping 

point only. If you are unable to reach the lift handles/ suitable gripping points only, use pull 

down rope affixed to the side of door. Door should close completely with little resistance.

USING AN ELECTRIC OPERATOR:
IMPORTANT: 

PULL DOWN ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR 

MADE INOPERATIVE IN THE UNLOCKED POSITION.
When connecting a drawbar (trolley type) garage door operator to this door, a drawbar opera-

tor bracket must be securely attached to the top section of the door, along with any struts 

provided with the door. Always use the drawbar operator bracket supplied with the door. To 

avoid possible damage to your door, Wayne Dalton recommends reinforcing the top section 

with a strut (may or may not be supplied). The installation of the drawbar operator must be 

according to manufacturer’s instructions and force settings must be adjusted properly. Refer 

to the owner’s manual supplied with your drawbar operator for complete details on installa-

tion, operation, maintenance and testing of the operator.

MAINTAINING YOUR GARAGE DOOR: 

Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. Perform routine maintenance 

steps once a month, and have the door professionally inspected once a year. Review your 

Installation Instructions and Owner’s Manual for the garage door. These instructions are 

available at no charge from Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 

67, Mt. Hope, OH., 44660, or at 

www.Wayne-Dalton.com

. For additional information on 

garage door/operator maintenance go to 

www.dasma.com

 and reference TDS 151, 167 

and 179.

Monthly Inspections:
1. Visual Inspection:

 Closely inspect jambs, header and mounting surface. Any material 

found not to be structurally sound must be replaced. It may be necessary to uninstall part 

or all of the door assembly in order to replace defective material. Refer to the supplemental 

instructions “Removing an Existing Door / Preparing the Opening” at 

www.Wayne-Dalton.

com

. Inspect the spring(s), counterbalance lift cables, track rollers, pulleys, rear back hangs 

and other door hardware for signs of worn or broken parts. Tighten any loose screws and/or 

bolts, except on bottom corner brackets or on the counterbalance assembly. Check exterior 

surface of the door sections for any minor cracks. Verify door has not shifted right or left in 

the opening. If you suspect problems, contact a trained door system technician.

WARNING 

GARAGE DOOR SPRINGS, COUNTERBALANCE LIFT CABLES, BRACKETS, 

AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER 

EXTREME TENSION, AND IF HANDLED IMPROPERLY, CAN CAUSE 

SEVERE OR FATAL INJURY. ONLY A TRAINED DOOR SYSTEMS 

TECHNICIAN SHOULD ADJUST THEM, BY CAREFULLY FOLLOWING THE 

MANUFACTURER’S INSTRUCTIONS.

WARNING 

NEVER REMOVE, ADJUST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAG 

SCREWS ON THE COUNTERBALANCE (END BEARING BRACKETS, DRUMS 

OR SPRING SYSTEM) OR BOTTOM CORNER BRACKETS OF THE DOOR. 

THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER 

EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, 

HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS 

TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.

TORQUEMASTER

®

 PLUS SPRINGS:

 Pawl knob(s) (located on the TorqueMaster

®

 end brack-

ets above the door) should be engaged to prevent the door from rapidly descending in case 

of spring failure or forceful manual operation.

EXTENSION SPRINGS:

 A restraining cable or other device should be installed on the exten-

sion spring (located above the horizontal tracks) to help contain the spring if it breaks.

2. Door Balance:

 Periodically test the balance of your door. If you have a garage door 

drawbar operator, use the release mechanism so you can operate the door by hand when 

doing this test. Start with the door in the fully closed position. Using handles or suitable grip-

ping points, lift the door to check its balance. Adjust TorqueMaster® or Extension spring(s), 

if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). DO NOT 

attempt to repair or adjust Torsion Springs yourself. To adjust TorqueMaster® or Extension 

spring(s), refer to your installation instructions and owner’s manual. If in question about 

any of the procedures, do not perform the work. Instead, have it adjusted by a trained door 

systems technician.

3. Lubrication:

 The door should open and close smoothly. Ensure the door track rollers are 

rotating freely when opening and closing the door. If track rollers do not rotate freely, clean 

the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-

silicon based lubricant) graduated end hinges, center hinges, steel track rollers, bearings and 

torsion springs (torsion spring coil surfaces). DO NOT lubricate plastic idler bearings, nylon 

track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite dust 

to lubricate.

CHECK FOR PRESENCE OF SAFETY LABELS:

21

Maintenance

Содержание 7400 Series

Страница 1: ...on Instructions 7 Counterbalance Installation Instructions 13 Optional Installation 20 Door Arm Hookup 20 Lift Handles 20 Pull Down Rope 20 Maintenance 21 Cleaning Your Garage Door 21 Painting Your Garage Door 21 Maintaining The Finish On Your Garage Door 21 Operation And Maintenance 21 Warranty 23 Wayne Dalton a division of Overhead Door Corporation Model 7400 Series T O R S I O N INSTALLATION IN...

Страница 2: ...ss permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE TREATED WOOD PTFE COATED OR STAINLESS STEEL FASTENERS MUST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS ...

Страница 3: ...r manufacture installation instructions for appropriate depth into room BACKROOM REQUIREMENTS Door Height Track Manual Lift Motor Operated 6 0 to 7 0 15 Radius 102 2591 mm 125 3175 mm 7 1 to 8 0 15 Radius 114 2896 mm 137 3480 mm 8 1 to 9 0 15 Radius 126 3200 mm 168 4267 mm 9 1 to 10 0 15 Radius 138 3505 mm 168 4267 mm HEADROOM REQUIREMENTS Track Type Space Needed 15 Radius 14 1 2 368 mm Weatherstr...

Страница 4: ...ch side of the sections identifies the stacking sequence The sequence is always determined by 1 being the bottom section to 3 or 4 being the highest top section If the stamp on the section is illegible refer to the section side view illustration The section side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM SECTION can be ident...

Страница 5: ...Locking pliers Safety glasses Approved winding bars Saw horses 5 ...

Страница 6: ...nd and Right Hand Cable Drums J5 Center Bracket As Required J6 Center Bearing As Required J7 Torsion Shaft Torsion Keyed Shaft As Required J8 Torsion Keyed Shafts As Required J9 Keys As Required J10 Center Coupler Assembly As Required K REAR BACK HANGS K1 Left Hand And Right Hand Rear Back Hang Assemblies K2 Left and Right Hand Rear Center Back Hang Assemblies As Required K3 Left and Right Hand Re...

Страница 7: ...he correct height as indicated on the chart Place the bottom section face down on a couple of sawhorses or flat clean smooth surface Align the bottom weather seal with the flap pointing towards the outside surface of the bottom section Starting at one end of the door measure inward 1 and attach the bottom weather seal to the bottom of the bottom section with 3 4 long galvanized roofing nails not s...

Страница 8: ...acing UP Long stem track roller Spacer 2 Track roller carriers Typical bottom corner bracket STD facing UP 8 1 4 14 x 1 Lag screws Side view of track roller carrier s Inner holes 2 Track Outer holes 3 Track Attaching Hinges and Strut To Bottom Section 5 Lay a SHORT STRUT onto the bottom rail of the bottom section Position the bottom of the strut 3 4 up from the bottom edge of the bottom section Ce...

Страница 9: ...lip NOTE If you don t have half center hinges then skip this part of the step Refer to Package Contents Breakdown Of Parts to determine if you have half center hinges Using a tape measure position the half center hinges equally spaced in between the center hinges and the graduated end hinges Position the holes of the lower hinge leaf at the top rail of the bottom section Using the half center hing...

Страница 10: ...er hinge as a template drill pilot holes 1 deep into the Intermediate section with a 1 8 drill bit if needed IMPORTANT BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP IF YOU HAVE 2 LONG STRUTS Attach the upper slot of the center hinge using a 1 4 14 x 1 lag screw Secure the leg of the strut to the hole of the center hinge using a 1 4 14 x 1 lag screw Secure the other leg of th...

Страница 11: ...en shims If necessary Attaching Vertical Tracks To Jambs 9 NOTE Depending on your door you may have Fully Adjustable Flag Angles Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies Refer to Package Contents Breakdown of Parts to determine which Flag Angles Vertical Track Assemblies you have IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCT...

Страница 12: ...LY CAREFUL NOT TO DRILL THRU THE SECTION ONLY DRILL 1 DEEP Attach the center hinge upper leaf to the section using 2 1 4 14 x 1 lag screws Repeat same process for other center hinge s and or half center hinge s 2 1 4 14 x 1 Lag screws Typical sections shown Half center hinge Upper hinge leaf Center hinge 2 1 4 14 x 1 Lag screws Upper hinge leaf FOR GRADUATED END HINGES Starting with the outer grad...

Страница 13: ...tal track angle 3 8 16 x 3 4 Truss head bolt 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts Horizontal track Flag angle upper slot Level 1 4 20 x 9 16 Track bolts 1 4 20 Flange hex nuts 12 Radius track 15 Radius track IF YOU HAVE ANGLE MOUNT To install horizontal track place the curved end over the top track roller of the top section Align the bottom of the horizontal track with the top of the v...

Страница 14: ...k a vertical pencil line on the mounting surface above the door at the center Align the edge of the center bracket with the vertical pencil line and the center of the center bracket with the horizontal pencil line this is to ensure the torsion shaft is level between the center and end bearing brackets NOTE On some single spring doors the spring can be longer than half the opening width If your spr...

Страница 15: ... 8 Washers 3 3 8 Lock washers Coupler halves Set screws Set screws Facing the inside of the door lay the 2 torsion keyed shafts on the floor One torsion keyed shaft on the left hand side and the other torsion keyed shaft on the right hand side Starting on the left hand side lay one of the coupler halves the center bracket bearing torsion spring with the red winding cone and the red cable drum at t...

Страница 16: ... 1 1 2 Hex head bolts 2 3 8 16 Nuts Torsion spring Torsion spring Stationary spring cone Coupler halves Coupler assembly 3 3 8 16 x 1 3 4 hex head screws and 3 3 8 16 Hex nuts Stationary spring cone Torsion spring 2 3 8 16 x 1 1 2 Hex head bolts and 2 3 8 16 Hex nuts Torsion spring Center bracket Center bracket Attaching Counterbalance Lift Cables 18 Starting on the left hand side thread the count...

Страница 17: ...d track roller on both sides of door Bottom section Lock section Locking pliers attached to crown leg of vertical track Intermediate section Vertical track Vertical track Winding Spring s 21 WARNING WINDING SPRING IS AN EXTREMELY DANGEROUS PROCEDURE AND SHOULD BE PERFORMED ONLY BY A TRAINED DOOR SYSTEM TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS WARNING USE ONLY SPECIFIED WINDING BARS AS STATED...

Страница 18: ...er on one side and just below the second track roller on the other side This will prevent the door from raising or lowering while installing the rear back hangs Using the chart below select the appropriate perforated angle may not be supplied Fabri cate and install rear back hangs as shown Perforated Angle Gauge Weight Limitations Perforated Angle Gauge Door Balance Weight 2 x 2 x 12 Gauge 800 lbs...

Страница 19: ...in the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including milford pins cotter pins clevis pins are under HI...

Страница 20: ...hat point NOTE Some Garage Doors may require both lift handles to be installed on bottom section If your bottom section height is 28 or 29 install both lift handles onto the bottom section Install bottom lift handle per above instructions then install the second lift handle a Minimum of 20 and a Maximum of 30 above the bottom lift handle Measure up 4 from the bottom of the Intermediate I section U...

Страница 21: ...rce settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installa tion operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perform routine maintenance steps once a month and have the door p...

Страница 22: ...lt in serious injury to fingers and or hands if placed in the opening between sections when the door is operated manually The adjacent bottom corner bracket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician using proper tools and instructions DO NOT REMOVE COVE...

Страница 23: ...primer or stain and two 2 coats of high quality acrylic latex exterior grade finish paint or sealer applied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting and maintenance instructions Sections must be finished within five 5 days of receipt and prior to installation Damage caused by exposure of the product to water moisture sun or other conditions prior to ...

Страница 24: ...ervice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this Installation Instructions And Owner s Manual with the homeowner or fasten it near garage door for easy reference ...

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