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147

OPERATING MANUAL

EDITION 02/2016

ORDER NUMBER DOC 2366600

Spare parts list for GM 5020EACW spray gun

Pos

Stk

Order No. Designation

2362841

GM 5020EACW

Adapter GM 5000EACW, complete
For details, see Chapter 14.4.1

2314361

Hook

Handle ES 5000AC, complete
For details, see Chapter 14.4.2

9900308

Hexagon socket cylinder head screw

2312183

Lid complete

9900386

Hexagon socket cylinder head screw

2311970

Sealing plug

2307104

Screw plug

2312180

Air regulation complete

9971182

O-ring

9971182

O-ring

2314360

Trigger

2307283

Cylindrical helical spring

2310617

Oval head screw with hexagon socket, round

2309468

Product hose EACW, complete 7.5 m; 24.6 ft

2309887

Product hose EACW, complete 10 m; 32.81 ft

2309888

Product hose EACW, complete 15 m; 49.2 ft

2309889

Product hose EACW, complete 20 m; 65.6 ft

2315775

Union nut
For details, see Chapter 14.5.1

2308699

Cover seal

2312181

Cascade GM 5000E, complete

2338853

Connecting fi tting AC

Service set

2367118

Service set, GM 5020EACW

= Wearing part

= Included in service set

Содержание AquaCoat 5010

Страница 1: ...B_05900 AirCoat Spraying System for Non flammable Liquids Version 02 2016 Translation of the Original Operating Manual Manual GM 5020EACW High pressure...

Страница 2: ......

Страница 3: ...RAL SAFETY INSTRUCTIONS 15 4 1 Safety Instructions for the Operator 15 4 1 1 Electrical Equipment 15 4 1 2 Personnel Qualifications 15 4 1 3 Safe Work Environment 15 4 2 Safety Instructions for Staff...

Страница 4: ...Assembly Commissioning Staff 44 6 2 Storage Conditions 44 6 3 Installation Conditions 44 6 4 Transportation 45 6 5 Assembly and Installation 45 6 5 1 Assembling the AquaCoat System 46 6 5 2 Ventilati...

Страница 5: ...18 Service Display Setup 83 7 3 19 Carry Out Service Display 84 7 4 Device Configuration 85 7 4 1 Overview of Parameters 85 7 4 2 Access to the Device Configuration Mode 86 7 4 3 Setting Example Para...

Страница 6: ...Spare Parts Be Ordered 126 14 2 AquaCoat Basic device 127 14 2 1 VM 5020W Control Unit 132 14 3 Pump Sets 138 14 3 1 Puma 28 40 Set for AquaCoat 138 14 3 2 Cobra 40 10 Set for AquaCoat 140 14 3 3 EvoM...

Страница 7: ...s injury Warning possible imminent danger Non observance may result in death or serious injury Caution a possibly hazardous situation Non observance may result in minor injury Notice a possibly hazard...

Страница 8: ...2333538 French 2333539 Italian 2333540 Spanish 2333541 AquaCoat compressed air connection for Puma Refer to Chapter 5 6 2 1 Double diaphragm pump Cobra 40 10 operating manual Language Order No Languag...

Страница 9: ...ining knowledge and experience in relevant provisions Skilled person A person who based on his her technical training experience and recent vocational experience has sufficient technical knowledge and...

Страница 10: ...re parts catalog 2 2 TYPE OF USE 2 3 USE IN AN EXPLOSION HAZARD AREA The device is not suitable for use in potentially explosive areas See Chapter 3 1 CE Identification WAGNER accepts no liability for...

Страница 11: ...have like water in liquid form liquid phase and in sprayed form Thinners must also be non flammable If the cleaning and flushing agents also align with this category the system may be used Example of...

Страница 12: ...cts e g powder using defective components spare parts or accessories other than those described in the Accessories chapter of this operating manual continuing work with a defective or kinked product h...

Страница 13: ...Serie Nr Serial No Spannung Voltage Artikel Nr Article No Eingangsleistung Line Power Schutzart IP Code Norm Standard EN 50059 IP 40 Spannung Voltage Strom Current max 20Vpp max 1 0A Baujahr Year of...

Страница 14: ...f the system is grounded and the door lock opened AquaCoat cabinet GM 5020EACW spray gun 1 Gun type 2 Article number 3 Maximum high voltage Energy 4 Maximum product pressure 5 Maximum air pressure 6 I...

Страница 15: ...erve electrical safety regulations Ground all devices to a common grounding point Only operate the device with a properly installed socket with a protective ground wire connection Keep liquids away fr...

Страница 16: ...o have repairs carried out immediately Grounding Make sure that the ground and potential equalization of all system parts are performed reliably and continuously and can withstand the expected stress...

Страница 17: ...e never used to pull or move the equipment The electrical resistance of the product hose outer sheath measured over the entire length of the outer sheath must be less than 1 megohm Suction hoses may n...

Страница 18: ...sed tank when using solvents for flushing External cleaning When cleaning the exterior of the device or its parts also observe the following Disconnect the pneumatic supply line Use only moistened clo...

Страница 19: ...gles protective clothing and gloves as well as respiratory protection and skin protection cream if necessary Use a mask or breathing apparatus if necessary For sufficient health and environmental safe...

Страница 20: ...abinet 2 Cabinet door 3 VM 5020W control unit 4 GM 5020EACW spray gun 5 Hose set EACW 6 Product hose Puma from high pressure filter to spray gun Cobra from high pressure filter to potential equalizati...

Страница 21: ...15 Grounding bolt on the cabinet door 16 Grounding band in the cabinet door 17 Electrical door switch 18 Pneumatic door switch 20 Air hose pump air supply 21 Air hose for the air motor reversing valv...

Страница 22: ...inlet with ball valve 9 Inlet for mains cable 10 Grounding terminal input grounding cable 11 Product pressure generator pump 12 High pressure filter 13 Suction system Pos Designation 14 Metallic produ...

Страница 23: ...e product hose 36 Grounding point The AquaCoat spray system is designed for processing non combustible liquids water based lacquers in accordance with the AirCoat method The spray product is regulated...

Страница 24: ...a EvoMotion or the stripped part of the product hose for Cobra Electrical door switch 17 The grounding switch is closed with an open cabinet door potential equalization lines are grounded Pneumatic do...

Страница 25: ...the other hand there is the outer shell of the product hose from a conductive grounded plastic sheath Even of an electrical breakdown of the product hose there is no danger to the user since the curr...

Страница 26: ...indow B_05974 With window G B_05975 Example Example AquaCoat 5020 AquaCoat 5020G Pomp set Pomp set Puma 28 40 Cobra 40 10 EvoMotion 20 30 Designation Order No Order No Order No Pomp set 2363746 236374...

Страница 27: ...basic device 2363734 4 AquaCoat 5010G manual basic device 2363736 Pomp set 5 Puma 28 40 set for AquaCoat 2363746 6 Cobra 40 10 set for AquaCoat 2363747 7 EvoMotion 20 30 set for AquaCoat 2363946 Spra...

Страница 28: ...4 8 bar 58 116 psi Compressed air quality free from oil and water Quality standard 6 5 2 according to ISO 8573 1 2010 6 Particle density 5 mg m3 5 Humidity pressure dew point 7 C 2 Oil content 0 1 mg...

Страница 29: ...50 Hz 60 Hz Input power Max 40 W Output voltage Max 20 Output current Max 1 0 High voltage Max 70 Spray current Max 100 Operating temperature range 5 40 C 41 104 F Protection class IP 40 Weight withou...

Страница 30: ...duct pressure 25 MPa 250 bar 3 626 psi Fluid inlet NPSM 1 4 18 Air connection G 1 4 A Weight without hose set 700 g 1 54 lb incl union nut nozzle and air cap Operating temperature range 5 C up to 40 C...

Страница 31: ...ITION 02 2016 ORDER NUMBER DOC 2366600 5 5 4 ELECTRIC BLOCK DIAGRAM AQUACOAT Connection Function J2 Gun connection J3 External interface see Chapter 7 5 VM 5020W control unit Cabinet Grounding switch...

Страница 32: ...IDE 1 Selector mains supply 0 Control unit switched off 1 Control unit switched on 2 Universal control dial Dynamic digital control dial with 32 positions per revolution Adjustment speed is proportion...

Страница 33: ...y shaping and atomizing air to the spray gun Adjusting range 0 1 0 MPa 0 10 bar 0 145 psi 12 Pressure gauge Atomizing air Air pressure display for the spray gun Display range 0 1 0 MPa 0 10 bar 0 145...

Страница 34: ...ngle LED display Nominal voltage Bar display Working voltage 22 Illuminated display Spray current Illuminates in green Display range 0 100 A Single display Spraying current limit Bar display Actual sp...

Страница 35: ...8 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600 28 Mains input terminal Connection for mains cable with safety clip 29 Primary fuse 1 0 Ampere slow acting 30 Gun connection To connect a sp...

Страница 36: ...ed air input for the air motor reversing valve mains pressure Positions of the ball valve A Open Working position B Closed The air motor may still be under pressure C Vent Pull the ring on the safety...

Страница 37: ...3 1 AquaCoat compressed air connection for Cobra The AquaCoat control unit controls the pressure air Pomp pressure regulator see Chapter 5 6 1 1 1 Ball valve 2 Compressed air inlet 3 Safety valve 4 Co...

Страница 38: ...eversing valve mains pressure Positions of the ball valve A Open Working position B Closed The air motor may still be under pressure C Vent Pull the ring on the safety valve to vent Operating pressure...

Страница 39: ...zzle see accessories in Chapter 13 2 7 ACF 5000 flat jet nozzle see accessories in Chapter 13 2 1 8 Adapter 9 Cover 10 Handle Pos Description 11 Trigger lock 12 Trigger lever 13 Round jet nozzle adapt...

Страница 40: ...ating button 4 and hold the button pressed for at least 2 seconds to go forward 1 recipe During spraying mode trigger lever pressed the status is shown in the display 2 by LEDs LED display Description...

Страница 41: ...used to activate one after the other the various functions of the spray gun An increase in the force needed to pull the trigger back will be perceived at the position where the product valve opens For...

Страница 42: ...easily be applied High endurance of the nozzles Jet width adjustment 5 6 3 4 SPRAYING PROCEDURE FOR AIRCOAT FAN SPRAY In the AirCoat procedure the spray product is atomized at a pressure of 3 15 MPa 3...

Страница 43: ...to the grounded object by kinetic and electrostatic energy where they adhere finely distributed on the object being sprayed 5 6 3 5 ELECTROSTATIC EFFECT Paint particle Object to be sprayed is grounde...

Страница 44: ...TIONS Until the point of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the stora...

Страница 45: ...nts of the AquaCoat spraying system against the consignment note Familiarize yourself with the mode of functioning of the individual components reading the enclosed operating manuals thoroughly Note t...

Страница 46: ...connection see pump s operating manual Cobra Pull potential equalization line out of the left tube on the rear panel and use this cable 4 Puma EvoMotion Mount suction hose on pump inlet Cobra Mount h...

Страница 47: ...necting lines and connecting cables at the back of the control unit 13 Screw the VM 5020W control unit on the cabinet Additional Accessories option 14 Mount additional Accessories if available Pos Ord...

Страница 48: ...5 standard or under comparable ventilation conditions The electrostatic spraying equipment must be locked to the technical ventilation so that the coating product supply and the high voltage are not e...

Страница 49: ...threaded joints and product hose between the device and the spray gun are suitable for the pressure generated in the device Ensure that the following information can be seen on the high pressure hose...

Страница 50: ...piece causes very poor wrap around uneven coating back spraying to the spray gun i e contamination Prerequisites for perfect grounding and coating are Clean work piece suspension Grounding of spray bo...

Страница 51: ...net 4 mm AWG 12 Conveyor 16 mm AWG 6 Spray booth 16 mm AWG 6 Spraying stand 16 mm AWG 6 Safe operation of the AquaCoat system is only guaranteed with a grounding connection Connect all ground cables u...

Страница 52: ...ISCOSITY CONVERSION TABLE 6 8 PREPARATION OF WATER BASED LACQUER mPa s 4 mm 0 16 inch 10 10 0 1 5 16 15 15 0 15 8 17 20 20 0 2 10 18 25 25 0 25 14 12 19 30 30 0 3 15 14 20 40 40 0 4 17 18 22 50 50 0 5...

Страница 53: ...ting manual Secure gun with safety clip For underframe with rolls option Lock all four swivel rollers with the footbrake Check the permissible pressures Check all connections for leaks Check hoses for...

Страница 54: ...system 13 3 Clamp the potential equalization line 22 to the product tank 14 4 To perform a leak test on the entire installation the pressure is slowly increased step by step until the maximum pressure...

Страница 55: ...the metal product tank 14 with lacquer and place in the cabinet 2 Immerse in tank the suction system 13 3 Clamp the potential equalization line 22 to the product tank 14 4 Connect the AquaCoat system...

Страница 56: ...NUMBER DOC 2366600 6 9 3 2 AQUACOAT WITH COBRA 40 10 DOUBLE DIAPHRAGM PUMP Electrical discharge when using coated product tanks Risk of injury product charge not optimal Ensure that the metal part of...

Страница 57: ...ng parts for leaks 6 Reduce the pressure when the seal of the system has been ascertained 7 Flush system through well Chapter 8 1 3 8 Relieve system pressure Chapter 7 3 4 9 Secure the spray gun 4 usi...

Страница 58: ...egohms WARNING Observe safety instructions in Chapter 4 Incorrect operation Risk of injury and damage to the device The operating staff must be qualified to operate the entire system The operating sta...

Страница 59: ...proceed as follows 1 Close main tap 1 2 Switch off control unit 2 at main switch 3 3 Open cabinet door 4 4 Vent air motor by pulling ring on safety valve 5 5 Vent product pressure by turning relief v...

Страница 60: ...A In the case of unforeseen occurrences proceed as follows 1 Close main tap 1 2 Switch off control unit 2 at main switch 3 3 Open cabinet door 4 4 Vent air motor by pulling ring on safety valve 5 5 Ve...

Страница 61: ...In the case of unforeseen occurrences proceed as follows 1 Close main tap 1 2 Switch off control unit 2 at main switch 3 3 Open cabinet door 4 4 Vent air motor by pulling ring on safety valve 5 5 Vent...

Страница 62: ...er the high voltage area DANGER High pressure spray jet Danger to life from injecting paint or solvent Never reach into the spray jet Never point the spray gun at people Consult a doctor immediately i...

Страница 63: ...raying process for at least 20 seconds Danger zone Electrical discharge Shock reaction Maintain a safety distance of 100 mm 4 inches from the nozzle area of the spray gun during the spraying process a...

Страница 64: ...pressure 10 Flat jet method AirLess spraying without electrostatics 3 Turn atomizing air regulator 11 all the way down 4 Spray release locking device and pull trigger and at the same time check the a...

Страница 65: ...illustration shows the influence of the regulator on the spraying pattern Other nozzle sizes can be used to obtain larger or smaller spraying patterns Changing the Flow Rate Adapt product pressure Us...

Страница 66: ...ompressed air supply 4 Adjusttheproductsupplytoapproximately8MPa 80bar 1160psiofoperatingpressure 10 Spray gun 5 Open atomizing air regulator 11 approximately 0 05 0 25 MPa 0 5 2 5 bar 7 36 psi 6 Rele...

Страница 67: ...between the nozzle nut and the nozzle body The air adjustment 33 at the back of the spray gun does not affect the spray pattern in this process Flow rate 8 Product quantity may be able to be reduced...

Страница 68: ...pressure must always be relieved when The spraying tasks are finished Servicing the system Carrying out cleaning tasks on the system Moving the system to another location Something needs to be checke...

Страница 69: ...ND JET NOZZLES 1 Remove nozzle insert 1 using nozzle spanner 2 2 Assembling new nozzle insert 1 Use nozzle spanner 2 to loosen nozzle insert 1 by a half turn 2 Remove the nozzle spanner and briefly ac...

Страница 70: ...position of the guide surfaces 9 Screw union nut with attached nozzle guard 9 to the gun body and make sure that the air cap horns lie in the designated recess Y 10 Before tightening with the air cap...

Страница 71: ...71 B_03534 1 2 3 4 5 6 7 8 9 10 Y 11 1 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600...

Страница 72: ...72 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600...

Страница 73: ...zle guard 9 to the gun body and make sure that the air cap horns lie in the designated recess Y 9 Before tightening with the air cap horns Y set the desired jet level and then tighten the union nut to...

Страница 74: ...ressure back on 10 Turn the trigger lock 14 to the spraying position and briefly pull the trigger 11 When the blockage has been flushed out secure the gun with trigger lock 14 12 Relieve pressure Chap...

Страница 75: ...75 B_04790 9 10 11 X Y Y 1 14 12 12 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600 ACF5000 nozzle in cleaning position ACF5000 nozzle in spray position...

Страница 76: ...600 7 3 11 VM 5020W CONTROL UNIT START UP 1 Turn switch to position 1 2 All LEDs on the control unit illuminate for approximately 1 second Hardware version Software version 3 The hardware version and...

Страница 77: ...nce the recipe required has been called up the individual coating parameters can be called up and changed using the corresponding selection buttons see Chapters 7 3 13 7 3 14 When a parameter is chang...

Страница 78: ...ocedure 1 Press the High voltage button 7 to adjust the high voltage The LED 8 indicates that high voltage is selected 2 The high voltage can now be adjusted using the universal rotary controller 2 be...

Страница 79: ...n 10 100 A with a resolution of 1 A The corresponding value is indicated in the LED display 27 Above the Current Limitation button 5 is the Current Limitation bar graph display 22 If the control unit...

Страница 80: ...The current actual value of the activated push button for the high voltage kV is digitally displayed on the LED display If the push button for the spray current limiter is pressed the relevant LED lig...

Страница 81: ...DITION 02 2016 ORDER NUMBER DOC 2366600 7 3 16 STANDBY MODE Press push button 3 to return from this standby mode to the previously saved standby mode see figure below Note This function can be activat...

Страница 82: ...Service Press the Service button 25 to go from the standby position of the control unit to the service menu display Structure of the service menu LED display 26 illuminates Push button Description of...

Страница 83: ...push button R3 19 for a shorttime theLED 20 displaylightsup 3 Use the control dial 2 to set the maintenance interval limit you want e g 90 hours 4 Check setting in the LED display 27 5 The value is s...

Страница 84: ...66600 7 3 19 CARRY OUT SERVICE DISPLAY Prerequisite The Service interval limit function is activated see Chapter 7 3 18 Service spray gun Once the time for the defined maintenance interval has expired...

Страница 85: ...values can no longer be adjusted at the front control panel All recipe functions save call up recipe etc are locked C13 Lock off Lock is deactivated factory setting on Operating inhibit is activated Y...

Страница 86: ...the Standby key 3 The Standby LED 4 lights up yellow 2 Press and hold the Service push button 25 3 Turn the universal control dial 2 with the other hand until the LED display 27 shows the number 10 Th...

Страница 87: ...production sites or the WAGNER Service Center which have the necessary infrastructure 7 4 3 SETTING EXAMPLE PARAMETER C13 Group 1 Parameters C11 to C20 End user Group 2 Parameters C21 to C30 WAGNER S...

Страница 88: ...L EDITION 02 2016 ORDER NUMBER DOC 2366600 The flashing LED display Service 26 indicates that the parameter value OFF in the display 27 can be changed by the universal control dial 2 Possible values f...

Страница 89: ...ck diagram Chapter 5 5 4 This socket also offers the functions designated in the following illustration Before using it you have to select the respective parameters in the device configuration Control...

Страница 90: ...value specification for spray current limitation Analog d c voltage input at pin 5 in reference to pin 8 ground 0 1 V corresponds to 1 A 10 0 V is a maximum specification and corresponds to 100 A 6 o...

Страница 91: ...e shut down and locked to prevent it from being switched back on The spray gun must be separated from the high voltage supply before any cleaning work is started Only electrically conductive tanks may...

Страница 92: ...terruptions Switch off the energy supply and the compressed air supply Relieve the pressure from the spray gun and device Secure the spray gun against actuation Observe the operating and service manua...

Страница 93: ...the gun thoroughly as soon as clean flushing agent emerges 10 Relieve pressure Chapter 7 3 4 11 Remove flushing agent supply Blowing out the air passages of the spray gun 12 Close the pump pressure r...

Страница 94: ...system into operation and check for leaks as described in Chapter 6 9 Carry out a function test if required in accordance with Chapter 11 According DGUV regulation 100 500 The liquid ejection devices...

Страница 95: ...ack grounding bolt at the cabinet door below grounding switch on the RH side wall all cables and connections Monthly Door switch test Open the cabinet door Switch on the control unit Switch air on Act...

Страница 96: ...ntal influences even when handled correctly Check hoses pipes and couplings every day and replace if necessary Before every commissioning check all connections for leaks Additionally the operator must...

Страница 97: ...ies Chapter 13 3 1 Push bared part of product hose approx 1 25 m 4 1 ft through the opening as far as the mounting plate 2 Fasten mounting plate 3 to grounding screw with knurled nut 2 3 Screw on stri...

Страница 98: ...ximize the flow remove the nozzle open the dosing valve if necessary 2 Empty the pump in a controlled manner in accordance with pump s operating manual 3 Place the grounded collection tank under the i...

Страница 99: ...ve Connect spray gun cable Spraygunnotconnectedordefective Contact the WAGNER Service Team Fault LED 24 lights up See the following table See the following table Fault message in display 27 DANGER Inc...

Страница 100: ...replace gun cable Gun is not connected Check replace gun Connect gun E12 No coil current cascade interrupt The cascade is not connected Connect the cascade Cascade is interrupted Check or replace casc...

Страница 101: ...duct pressure too high too low Adapt product pressure Damaged nozzle Attach new nozzle Poor wrap around Poor grounding at object Check grounding of object or hanger with ohmmeter Lacquer resistance to...

Страница 102: ...3 Put the system into operation and check for leaks as described in Chapter 6 9 Function test in accordance with Chapter 11 According DGUV regulation 100 500 The liquid ejection devices should be chec...

Страница 103: ...5263 Only as required Handle seal assembly tool Order No 2342334 not included in scope of delivery 10 3 MOUNTING MATERIALS In Chapter 14 the order numbers for device spare parts can be found as well a...

Страница 104: ...x 25 B_05884 B_03537 SW3 SW12 SW12 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600 10 4 2 DISASSEMBLY OF THE SPRAY GUN Air hose When unscrewing the air hose a second open ended box wrench mu...

Страница 105: ...e product hose but pull it straight out in the direction of arrow At the same time execute slight rotational movements Fitting 25 If the fitting 25 does not come out with the product hose it must be r...

Страница 106: ...up the O ring and remove it Air distribution 9 1 Locate the start of the thread for recessed internal threading 2 Lever under the air distribution ring directly in front of the start of the thread us...

Страница 107: ...es Spare parts may have safety relevant properties Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Defective parts O rings and seal sets must...

Страница 108: ...2 9992698 Vaseline white PHHV II 4 9992511 Loctite 243 Use Vaseline sparingly Only as required if the seal was removed press in using handle seal assembly tool Order No 2342334 not included in scope o...

Страница 109: ...length adjusting measure X with withdrawal nut 7 and then fasten the threaded pin 6 using an Allen wrench SW2 Wear gloves The outside thread of the packing 9 must be free of lacquer Valve rod unit 8...

Страница 110: ...osition Clamping screw assembly tool Order No 2325263 1 Move the valve rod to the rear position so that the sealing area does not become scratched 1 2 Slightly tighten AC valve tip 2 by hand 3 fingers...

Страница 111: ...product hose check that no fitting 25 is in the gun adapter Check the fitting for damage and replace if necessary Order No 2338853 sparingly Ensure that the spring is inserted in the adapter Ensure th...

Страница 112: ...rocess only exert counter pressure on the sleeve bracket and not on the entire cover 2 Position cover straight and level and carefully press in Use only minimal force gently rocking from side to side...

Страница 113: ...02 2016 ORDER NUMBER DOC 2366600 Flat jet nozzle Diverse nozzle sizes see Chapter 13 2 Round jet nozzle Diverse nozzle sizes see Chapter 13 1 Air hose When screwing on the air hose a second open ende...

Страница 114: ...ck the compressed air supply and decompress the system 3 Loosen and unscrew screw 2 4 Carefully remove control unit 3 forwards Pay attention to connecting lines and connecting cables at the back of th...

Страница 115: ...l and Handle of the gun metal connections Pneumatic door switch Product hose connection Grounding switch Set value respective maximum 10 Check visually the black grounding band in the cabinet door inc...

Страница 116: ...switch test The grounding switch must remain closed below 7 Test grounding switch Close cabinet door Air tap closed Remove gun The High voltage LED illuminates Voltage indicator 0 kV Current 80 100 A...

Страница 117: ...1 2 PRODUCT PRESSURE TEST Exploding gas air mixture Danger to life from flying parts and burns Never spray into a closed tank Ground the tank DANGER 11 1 3 TEST OF SPRAY PATTERN Check spray pattern i...

Страница 118: ...ith the household refuse but must be recycled in an environmentally correct manner WAGNER or one of our dealers will take back your used WAGNER electric or electronic equipment and will dispose of it...

Страница 119: ...2309902 ACWR 5000 round jet nozzle adapter with nozzle spanner without AC round jet nozzle insert For details see Chapter 14 5 2 13 1 1 AIRCOAT ROUND JET NOZZLE INSERTS Order No Marking Jet width mm i...

Страница 120: ...11 10 Synthetic resin lacquer 395211 11 20 20 PVC lacquers 395311 11 30 30 395411 11 40 40 395511 11 50 50 395611 11 60 60 395811 11 80 80 395113 13 10 0 33 0 013 10 Lacquers undercoat 395213 13 20 20...

Страница 121: ...21 20 Mica paints 395421 21 40 40 Zinc rich paints 395521 21 50 50 Rust proofing paints 395621 21 60 60 Glue paints 395821 21 80 80 395423 23 40 0 58 0 023 40 395623 23 60 60 395823 23 80 80 395425 25...

Страница 122: ...ft 4 1 2339157 Gun cable GM 5000E 10 m 32 81 ft 5 10 5 m 3676437 Protective hose mesh PP30 10 5 m 34 4 ft 15 m 49 2 ft Pos Stk Order No Designation 1 1 2339189 Hose set GM 5000EACW 15 m 49 2 ft Consis...

Страница 123: ...sides only once at the product hose Fix the hose set within the protective hose approx once per meter by means of adhesive tape starting at distance E Note Cable ties are not permitted in areas C and...

Страница 124: ...ng 2309368 Valve needle assembly tool 2325263 Clamping screw assembly tool 128901 Nozzle spanner ACR 2324766 Swivel joint air 259010 High voltage tester HV 200 N 999080 Wet film thickness gauge 50342...

Страница 125: ...n 353050 Hose holder 2359097 Gun holder For assembly on hose holder 353050 2326485 Wall mount GM 5000E left right 2359029 Underframe 5020 with rolls 2364394 Underframe 5010 with rolls 2364791 Tub inse...

Страница 126: ...ormal mail express delivery air freight courier etc Identification in spare parts lists Explanation of column K labeling in the following spare parts lists Wearing parts Note These parts are not cover...

Страница 127: ...asic device AquaCoat 2363292 2363734 2363401 2363736 2 1 Cabinet AquaCoat 3 1 Cabinet door AquaCoat 2367567 2367570 2367569 2367571 4 2 Hinge bolt 2358921 5 2 Securing ring 9922511 6 1 Instruction lab...

Страница 128: ...992741 33 1 Double fitting G1 4 G1 4 9994627 34 1 Interlock lever 2358914 35 2 Grub screw 9901108 36 1 Spring rod 2366942 37 1 Tension spring 2362850 38 1 Driving pins 2358916 39 1 Pushrod welded 2358...

Страница 129: ...129 B_05945 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 38 39 U 120 X Y X 51 25 24 54 52 53 W Y 61 62 63 64 25 65 66 65 64 65 30 35 36 121 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600...

Страница 130: ...agon socket cylinder head screw 9907001 77 1 Hexagon socket cylinder head screw 9900325 78 1 Pressure spring 1 0x8 0 L 17 123357 79 3 Male stud elbow 6 1 8 Ex 9998110 80 2 Hexagon nut 9910106 81 1 Sho...

Страница 131: ...No Order No Order No 101 2 m Hose black 10 mm 0 39 inch 9987076 102 1 9 m Hose black 8 mm 0 32 inch 9982078 103 3 7 m Hose black 6 mm 0 24 inch 9982079 104 3 4 m Strand yellow green 9953082 105 4 2 m...

Страница 132: ...W CONTROL UNIT Spare parts list for VM 5020W control unit Pos K Stk Order No Designation 1 1 2362954 Control unit VM 5020W 2 1 Front panel VM 5000W 3 1 2304459 Incremental encoder type E33 4 1 2329441...

Страница 133: ...G1 for 5x20 mm glass 14 1 Cable loom VM 5020W 15 2 9903306 Recessed head raised fillister head screw H form 16 1 9950330 Safety clip for device sockets 17 1 9920118 Washer 18 1 9910204 Self locking he...

Страница 134: ...tion 31 3 9910103 Hexagon nut 32 7 9922011 Serrated lock washer externally toothed 33 1 2365967 Print VM 5020W rear panel complete Including connector plug and socket 34 3 263400 Distance bush 37 2 99...

Страница 135: ...it Pos K Stk Order No Designation 41 5 2309112 Spacer 42 5 2312348 Hexagon lock nut 43 1 2317539 Print complete VM 5000 display Including pos 3 44 4 9903312 Recessed head raised fillister head screw H...

Страница 136: ...fitting 8 mm 1 4 55 2 9998987 Threaded fitting 10 mm 1 4 56 3 9998677 Pressure gauge 0 10 bar RF40 d40 57 3 9992289 Male stud elbow 58 6 9900365 Hexagon socket cylinder head screw 59 12 9921511 Sprin...

Страница 137: ...DOC 2366600 Spare parts list for VM 5020W control unit Pos K Stk Order No Designation 71 0 45 m 9987076 Hose black 10 mm 0 39 inch 72 0 30 m 9982078 Hose black 8 mm 0 32 inch 73 0 16 m 9982079 Hose b...

Страница 138: ...DN25 B_05949 33 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600 14 3 PUMP SETS 14 3 1 PUMA 28 40 SET FOR AQUACOAT Remove fitting is not needed Air inlet behind the control unit Lubricate all...

Страница 139: ...inder head screw 12 4 9921502 Spring washer 13 4 9920103 Washer Air motor connection 21 1 9999208 Male stud elbow 10 1 4 22 2 9985685 Reducing fitting A G1 2 I G1 4 23 1 2321426 Low pressure mini ball...

Страница 140: ...2016 ORDER NUMBER DOC 2366600 14 3 2 COBRA 40 10 SET FOR AQUACOAT Air inlet behind the control unit Connection for potential equalization on the RH side wall Lubricate all stainless steel fittings wi...

Страница 141: ...1 2353265 Fitting RF FM G1 4 G3 8 530 bar SSt 12 1 2329026 Inline filter HL DN6 PN530 G1 4 SSt For details see Chapter 14 3 5 13 1 2325826 Fitting DF MM G3 8 G1 4 530 bar SSt 14 1 2332865 HPP hose DN1...

Страница 142: ...19 16 18 11 3 24 DN16 31 32 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600 14 3 3 EVOMOTION 20 30 SET FOR AQUACOAT Remove fitting is not needed Lubricate all stainless steel fittings with...

Страница 143: ...s see Chapter 14 3 4 23 1 2329026 Inline filter HL DN6 PN530 G1 4 SSt For details see Chapter 14 3 5 24 1 2330774 Fitting DF MM G1 4 1 4NPSM 530 bar SSt Product inlet 31 1 2324110 Suction hose DN16 SS...

Страница 144: ...combination 270 bar Pos K Stk Order No Designation 1 1 2329023 Relief combination 2 1 2324549 Relief housing 3 2 2323718 Hexagon plug 4 1 169248 Relief valve complete 5 1 2324552 Outlet pipe 6 1 3204...

Страница 145: ...iddle 100 meshes per inch 1 2315723 Filter insert red fine 200 meshes per inch 10 pieces 1 2315724 Filter insert blue middle 150 meshes per inch 10 pieces 1 2315725 Filter insert yellow middle 100 mes...

Страница 146: ...146 17 5 3 6 7 8 10 9 11 12 13 16 14 15 4 1 B_05970 20 25 18 22 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600 14 4 GM 5020EACW SPRAY GUN Dismantling and assembly see Chapter 10...

Страница 147: ...1 2307104 Screw plug 11 1 2312180 Air regulation complete 12 1 9971182 O ring 13 1 9971182 O ring 14 1 2314360 Trigger 15 1 2307283 Cylindrical helical spring 16 2 2310617 Oval head screw with hexago...

Страница 148: ...48 2 11 9 8 7 3 4 12 14 123 0 1 mm 15 10 6 1 B_05971 17 4 8425 0 004 inch 5 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600 14 4 1 GM 5020EACW ADAPTER Dismantling and assembly see Chapter 10...

Страница 149: ...g AC complete 5 1 2312186 Valve needle AC complete 6 1 2362840 Adapter GM 5020EACW 7 1 9974166 O ring 8 1 2311562 Rod seal 9 1 2307062 Clamping screw valve rod 10 1 2313639 Valve rod unit AC 11 1 2357...

Страница 150: ...150 7 1 B_04775 8 9 10 12 5 6 3 2 4 23 11 18 13 24 25 26 OPERATING MANUAL EDITION 02 2016 ORDER NUMBER DOC 2366600 14 4 2 GM 5000EAC HANDLE Dismantling and assembly see Chapter 10...

Страница 151: ...2307290 Hose holder 5 1 2312182 Plug complete 6 1 2314270 Handle complete 7 1 2307232 Adapter seal 8 1 2311952 Stop screw 9 1 2309825 Oval head screw with hexagon socket 10 1 2310692 Seal 11 1 2311182...

Страница 152: ...000 HV blue 3 1 2311777 Nozzle guard AC 4 1 2311776 Union nut AC 5 1 2311217 O ring sheathed Wearing part 14 5 2 ACR5000 ROUND JET NOZZLE ADAPTER Spare parts list round jet nozzle adapter EACW Pos K S...

Страница 153: ...rame with rolls 2359029 2364394 2 2 Swivel castor support 3 2 Crossbar 4 4 Hexagon socket cylinder head screw 9900313 5 8 Washer 9920102 6 4 Self locking hexagon nut 9910208 7 4 Swivel castor with dou...

Страница 154: ...e holder Pos K Stk Order No Designation 1 1 353050 Hose holder complete 3 3 9935049 Connection fields Wearing parts 14 5 5 GUN HOLDER Spare parts list for gun holder Pos K Stk Order No Designation 1 1...

Страница 155: ...2 1 3207739 30 liter niveau compensator 3 1 9999435 T connection 4 4 9950615 Cable tie 5 1 3151777 Straight reduction 6 1 9999441 2 2 way valve 7 1 9943023 Adjustable check valve 8 1 R037 00 Pneumati...

Страница 156: ...agitator With agitator Pos K Stk Designation Order No Order No 1 1 Drum cover D350 353054 353055 2 1 Cover 365 A with plug 2304618 3 1 Bushing 2367311 4 1 Agitator P300HS L400x16 D100 M32 2304533 5 1...

Страница 157: ...han the address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by t...

Страница 158: ...EC Certificate of Conformity The CE certificate of conformity is enclosed with this product If needed further copies can be ordered through your WAGNER dealer by specifying the product name and serial...

Страница 159: ......

Страница 160: ...2366600 Edition 02 2016 Germany Phone Telefax E mail Switzerland Phone Telefax More contact addresses on the internet at Company Locations WAGNER worldwide Subject to changes without notice Document...

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