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De-stoning machine EP 1000

Version: 136401000_M0014772F_EN400/50D
Datum: 15.01.2021

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1.4 Organisational measures

NOTE!

Before starting up the machine/line the operating personnel must without fail be familiar with the
Operating Manual, in particular with the safety regulations and notes.

It is too late to make a start on familiarisation with these procedures when work is already being
done on the machine/line.

This applies in particular to persons who work constantly on the machine/line.

Ensure that a copy of the Operating Manual is kept constantly at the machine/line!

The Operating Manual must be read by every person whose task is operation or maintenance
(servicing, inspection and maintenance).

Only line-specific trained personnel who are thoroughly familiar with it may be employed on the
machine/line.
If the machine/line must be transported only trained staff who are permitted to do so may operate
the lifting gear (crane, stacker).

Training and instruction must be recorded and entered in this documentation machine/line
Operating Manual (instructor, content, participant and date).

Safety and danger notes and all notices must be maintained in a perfect and legible state.
In the event of warning and notice signs on the machine being illegible the manufacturer must be
informed at once!

NOTE!

Use protective equipment if necessary, but without fail if this is required by the protection
regulations! (gloves, masks, ear muffs, protective helmets etc.)

Observe all the safety requirements and notices that are place on the machine/line !

In the event of damage to a part or a component group that may a detrimental effect on operating
personnel on the line, the line must be shut down immediately and the responsible person or the
Customer Service Department must be informed!

All changes, additions or subsequent constructions to the machine/line that may have a negative
effect on its safety and functionality, may only be made when these are tested, agreed to and
released in writing by the machine/line suppliers!

This also applies to the installation and setting of the safety devices and safety equipment This
also includes the welded constructions of the bearing and support structures .

All spare parts must comply with the technical requirements of the machine/line supplier. This is
also the case where original spare parts are used .

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Содержание EP 1000

Страница 1: ...Translation Operating manual De stoning machine EP 1000 ...

Страница 2: ... 4 2 Checking strap tension 19 4 3 Tightening the V strap 20 5 OPERATION 21 5 1 Operation of the Stone Removal Unit EP1000 21 5 1 1 EP1000 in combination with an elevator SARM 22 5 1 2 EP1000 in combination with a mash pump 22 5 2 Changing the screen 23 5 3 Screen dimensions 23 5 4 Setting the stone removal rotor blades 24 6 ELECTICITY 25 6 1 Circuit diagram 25 6 2 List of materials 26 7 FAULT AND...

Страница 3: ...RNING AGAINST BEING DRAWN IN The removal of safety components and the non observation of safety regulations during operation is forbidden Maintain safety distance to revolving parts Loose parts of clothing arm or neck chain jewellery can become caught in moving machine parts during servicing or repair work If hair is worn long a hairnet must be used to prevent hair from becoming caught or pulled i...

Страница 4: ...NST GENERAL DANGERS The instructions for these signs must be used without fail Not observing this requirement can lead to serious injury or to death INFORMATION Helps you to make optimal use of the functionality of your machine NOTE Technical requirements for simplifying the operation of the machine ...

Страница 5: ... qualification and responsibility of operating staff NOTE Please note each operator of the unit must be trained instructed and older than 15 years Please observe your national law and regulations for industrial safety Operating staff who are in training or under instruction may only work under the constant observation of an experienced person who is thoroughly familiar with this machine line All w...

Страница 6: ...t participant and date Safety and danger notes and all notices must be maintained in a perfect and legible state In the event of warning and notice signs on the machine being illegible the manufacturer must be informed at once NOTE Use protective equipment if necessary but without fail if this is required by the protection regulations gloves masks ear muffs protective helmets etc Observe all the s...

Страница 7: ...machine line area remains switched off by suitable measures or by the posting of a second person When working on an unsecured device it must be ensured that the emergency stop button can be actuated at any time by a second person The second person must be outside the danger area and must be familiar with the measures to be taken in the event of an emergency Servicing repair and maintenance work ma...

Страница 8: ...ured against being started up again In the event of malfunctions the machine line must be shut down at once and locked against being restarted Ensure that the malfunction is dealt with immediately and professionally Observe the on and off switching processes and compare the monitoring displays with the data provided in the documentation Operating Manual Observe all the signs fixed to the machine l...

Страница 9: ...ices on the machine line marking sources of risk e g Picture 1 6 1 Caution live voltage NOTE The safety devices must not be left aside nor made in effectual Where this is not assured no liability can be accepted safety devices must be checked monthly Notices must be easy to recognise Electrical safety devices WARNING AGAINST GENERAL DANGERS All electrical safety devices must be connected and funct...

Страница 10: ... possible to disassemble with the use of tools The possibility of loosening it manually is not permitted Protective equipment may only be removed for periods of maintenance and overhauling The machine line must be secured against the possibility of being started in an unsafe state The mechanical safety devices include for example safety clothing railings and barriers protective grids covers on mov...

Страница 11: ...afety covers Regulation clothing operator training Standing beneath hanging loads The endangering of the ground personnel is possible from falling loads Wear safety helmets observe safety notes for servicing and repair work staff training Neglect of personal protection equipment in normal operation and servicing and maintenance work All forms of danger to staff are possible For operator training s...

Страница 12: ...f life may none the less arise for the user or third persons as a result of its use or the machine line may itself be damaged The machine line may only be operated when in a technically perfect condition in a professional manner and when the operator is fully aware of the safety and danger aspects Recognised weaknesses or faults that may reduce the safety of operation must be dealt with in a profe...

Страница 13: ... 01 2021 13 40 1 10 Training record line machine Trainer Date of training Place of training Training content Participant confirmation Name of participant Signature of participant you confirm with your signature that you have understood the training in special safety measures ...

Страница 14: ...icture 2 1 1 Technical data De stoning machine EP1000 Weight 220 kg Sound power level according to EN ISO 3746 and EN ISO 11201 LWA 114dB Electrical supply 400V 50Hz 3 Phasen Erdung Protection max 16 A Motor Voltage 400 V 50 Hz Power 5 5 kW Motor speed 1380 UpM Drivable at complete stainless steel design in the best corrosion resistant processing ...

Страница 15: ...ansportation damage assemble any available transport securing devices Secure the machine line in an orderly manner on the means of transport Observe the statutory requirements StVO for legally specified dimensions or mark the load Picture 3 1 1 Transportation De stoning machine EP1000 F1 loading of the fork 250 kg F2 foundation load 1100 N m or 110 kg m 1 transport pallet 2 Marker arrow for locati...

Страница 16: ...o contact with water Not observing this requirement can lead to serious injury or to death NOTE It must be ensured that the machine is set up in a level position The mains connection cables must be kept clear of the machine line working area Mobile devices that are used in the open air must be connected with minimum operational current switch protection FI If this is not possible the machine must ...

Страница 17: ...hecked by a specialist before starting up and before re starting after significant changes NOTE Before starting up and before each restart the complete unit and all devices must be efficient cleaned For cleaning just use the specified and preferred agents chapter 9 4 1 If you should use other cleaning agents the responsibility suitability and right usage of them belongs to the licensee With clear ...

Страница 18: ...AGAINST GENERAL DANGERS Before cleaning the device or checking the connection cable to see if this has been twisted or damaged switch the machine off without fail and pull out the mains connector plug Picture 4 2 1 Symbol image control cable and connector point Changes in comparison with normal operation such as higher capacity feeding higher noise development higher acceleration or delay higher v...

Страница 19: ...nsion by reference to the depth of the impression aour thumbs make on the strap 1 The testing force F is to be applied at right angles to the centre of the strap The drive must be tightened until the depth of the impressions e is below a maximum value of 10 mm see chapter Servicing and Repairs Machine Unit Components WARNING AGAINST GENERAL DANGERS After the checks have been carried out all safety...

Страница 20: ...k nut Fig Pos 2 3 Adjust motor cradle Fig Pos 3 using the tightening screw Fig Pos 4 The motor will move up or down depending on the direction the tightening screw is turned in and the strap Fig Pos 5 will be tightened or slackened as a result 4 Check strap tension 5 If necessary slacken the strap again to do this repeat step 3 6 Tighten screw nut Fig Pos 2 again 7 Replace the protective cover Fig...

Страница 21: ...ease emergency stop button Fig Pos 3 by turning 3 Switch on the main switch Fig Pos 2 4 Switch on the machine and check the direction of rotation Rotation direction arrow on strap protection cover make a visual check feed hopper top worm screw direction of rotation 5 It must be ensured that only fully ripe fruit that is processed 6 When processing stone fruit it must be ensured that the fruit is c...

Страница 22: ...he cover plate Fig Pos 1 is unscrewed and replaced by the fixing set Fig Pos 2 The actuator Fig Pos 3 must be inserted in the safety switch Fig Pos 4 so that the De stoning machine can be switched on 5 1 2 EP1000 in combination with a mash pump Picture 5 1 2 1 Operation De stoning machine EP 1000 When using the De stoning machine with a mash pump the connection plate for mash pumps option Fig Pos ...

Страница 23: ... removed when the two clasps Fig Pos 1 are opened 2 Open the screw nuts Fig Pos 3 and the screws Fig Pos 4 in order to remove the bearing cover Fig Pos 6 3 The screen Fig Pos 7 can be pulled out downwards after screwing out the securing screw nut Fig Pos 5 4 The machine is to be screwed back together again after the screen change has been completed 5 3 Screen dimensions The diameter of the screen ...

Страница 24: ...Screen 8mm drum diameter A 320mm setting B 146mm Screen 10mm drum diameter A 320mm setting B 146mm Depending on the size of the stone the rotor must be adjusted as required The distance between rotor blades and screen must be at least stone thickness 1 to 2 mm to avoid crushing the stones Picture 5 4 1 Setting the stone removal rotor blades 1 Loosen the lock nuts Fig Pos 1 2 The rotor blade using ...

Страница 25: ... 4 0A D C B A 0 1 2 3 4 5 6 7 8 9 vo ra n M a sch in e n G m b H In n 7 A 4 6 3 2 P ich l b e i W e ls P ro je ktn a m e E n tste in a n la g e E P 1 0 0 0 D e sto n in g m a ch in e E P 1 0 0 0 S e ite n b e sch re ib u n g E in sp e isu n g H a u p tstro m kre is P o w e r su p p ly m a in circu it 1 3 6 4 9 8 0 0 1 0 1 2 3 4 5 6 7 8 9 6 4 5 L C 1 K 1 2 10V 7 1 2 A 5 5 kW 400 V 0 1 S 1 1 S 3 1 4...

Страница 26: ...ne components 7 1 General WARNING AGAINST GENERAL DANGERS In faults trouble shooting the safety instructions described in the chapter Basic safety principles must be followed without fail INFORMATION When faults tables on the separate machine line parts are not otherwise given you can find further information on the precise settings in the chapter Controls and settings work before first starting u...

Страница 27: ...GAINST GENERAL DANGERS Servicing is a preventative measure The not maintaining of instructions and intervals can put persons at risk Reduce the efficiency of or damage the machine line or of the machine line parts Before assembly or dis assembly is begun on the machine line the safety instructions that are described in the chapter Safety requirements for the operating state must be followed withou...

Страница 28: ...he operator to the person responsible NOTE The line machine must in general be regularly cleaned and tidied Checks must be carried out at regular intervals in order to assure an operation of the machine line without faults Differentiation is made here between safety checks functional checks sight checks safety checks the relevant statutory safety regulations must be followed both regional and also...

Страница 29: ...t spare parts should be stored on site to assure a high machine line availability The spare parts recommended by the manufacturer are listed in the chapter Spare parts documentation of this Operating Manual When ordering spare parts please follow the instructions in the chapter Spare parts documentation general Customer Service Please apply to the machine line supplier for questions on inspection ...

Страница 30: ...R EYE PROTECTION Always wear protective gloves and goggles when using cleaning agents Failure to comply may result in severe burns NOTE Voran prefers BTS 3300 DVG Active chloride foaming disinfectant concentrate for food industry Usage Process Concentration Dwell time Temperature Frothing 2 5 15 20 Minutes 5 30 C All electrical parts electric control box motor switch have the type of minimum prote...

Страница 31: ...eet building no Zip code city country Product name Date ____________________________ time from ____________ to____________ Fault dealt with Used spare parts Further supply Yes no ID number Name Clearly visible faults NOTE You will find notes on the ordering of spare parts and on customer service in the chapter Spare parts documentation ...

Страница 32: ...he exact settings is to be found in the chapter Controls and settings work before first starting up re starting of line The precise replacement work is described in the chapter Servicing and Repairs Servicing intervals E motor 5 5kW and motor safety switch star delta Work to be performed A B C Checking of the electrical connections cable links switches drives and fusing X Check strap pulleys for v...

Страница 33: ...he listed spare parts despite our recommendation we are under no obligation to resort to special measures for the free provision of the required parts even during the warranty period Store the spare parts as close as possible to the line so as not to waste valuable time should they be needed line machine availability Customer Service company name Voran Maschinen GmbH Contact partner Service Road I...

Страница 34: ...R washer DW 160 2 SPA 13 TAPER without flange sleeve 13612199 3 1 KR washer DW 80 3 SPA 13 TAPER without flange sleeve 070400004 1 TAPER Spannb Bg 28 mm Type 1210 070800002 4 3 V strap XPA x 1157 Lp 021201157 5 1 V strap cover 10028655 6 2 U handle GN 565 20 160 black 800800100 7 2 Castor LEX PO 125 G FI 400501300 8 2 Castor BEX PO 125 G FI 400501400 9 1 Screw connection 2 3 for eccentric pump 190...

Страница 35: ...key Spare parts list rotor complete Pos number Pieces Name KDEtNr 1 1 Shaft Ø40x1512 13612105 2 1 Auger 136120002 4 Feather A8 x 7 x 25 DIN6885 040100609 3 1 v belt pulley DW 160 3 SPA 13612199 4 3 Rotor rubber 13612125 5 3 Retainig letge t 699x55x2 13612130 6 3 Adjustment sleeve Ø60x25lg 13612210 7 9 Threaded rod M 16 x 100 DIN 913 V2A 304308502 ...

Страница 36: ...3x164x400 10030552 2 2 Star knob KU 40 M8x20 GN6336 5 800100500 3 4 Handle sleeve f Fl 30 x 6 x 120 mm Kunstst 800700200 4 1 Actuator 10028744 5 3 Chain stainless steel S3950005 Option Picture 9 2 2 2 Picture with key Spare parts list Fixing set Pos number Pieces Name KDEtNr 1 Cover w actuator f M Pump compl 10030513 1 1 Cover w actuator f M Pump 10030515 2 1 Connecting pipe 10030520 3 1 Screw con...

Страница 37: ...Ø8mm EP1000 136150001 1 Screen Ø10mm EP1000 136163001 9 2 4 Spare parts list Electric Picture 9 2 4 1 Picture with key Spare parts list electric Pos number Pieces Name KDEtNr 1 1 E Motor BG 112 M 4 pol B3 5 5 kW 50 Hz 105401220 2 1 VCD02 E stop main switch 40A 120600001 3 1 Star delta switch 120101303 4 1 ZB4 BS54 mushroom switch E stop rt 40mm 160700005 1 ZB4BZ102 bottom part 1NC installation wit...

Страница 38: ...r Pieces Name KDEtNr 1 Voran data plate adhesive silver 889000001 2 Decal Direction of rotation 889000013 1 Decal wear ear muffs 889000047 2 Decal Warning rotating tools 889000049 1 Decal Warning Electrical voltage 889000052 2 Decal Before opening unplug 889000064 1 Decal Refer to operating instructions 889100001 ...

Страница 39: ...De stoning machine EP 1000 Version 136401000_M0014772F_EN400 50D Datum 15 01 2021 39 40 10 CE Declaration of Conformity ...

Страница 40: ...De stoning machine EP 1000 Version 136401000_M0014772F_EN400 50D Datum 15 01 2021 40 40 ...

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