Volkswagen Tiguan 2016 Скачать руководство пользователя страница 29

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Benin (Dahomey)

Jordan

Nigeria

Turkey

Bermudas

Cayman Islands

North Korea

Turkmenistan

Bhutan

Cambodia

Oman

Uganda

Bolivia

Cameroon

Pakistan

Ukraine

Botswana

Cape Verde

Panama

Uruguay

Brunei

Caribbean, left-hand traf‐

fic

Papua New Guinea

Uzbekistan

Burkina Faso (Upper Vol‐

ta)

Kazakhstan

Paraguay

Venezuela

Burundi

Qatar

Peru

United Arab Emirates

Chile

Kenya

Philippines

Vietnam

China

Kyrgyz Republic

Republic of Congo

Belarus

Costa Rica

Columbia

Rwanda

West Sahara

Democratic Republic of

the Congo

Cuba

Russian Federation

Central African Republic

Djibouti

Kuwait

Zambia

Dominican Republic

Laos

Saudi Arabia

Dubai

Lesotho

Senegal

Ecuador

Lebanon

Seychelles

El Salvador

Liberia

Sierra Leone

Ivory Coast

Libya

Singapore

Eritrea

Madagascar

Somalia

Fiji

Malawi

Sri Lanka

3.9

Country overview for diesel not compli‐

ant with EN 590

Examples in fuel deficiency that can lead to shortened mainte‐

nance / exchange intervals:
♦ High sulphur content
♦ Elevated amount of biodiesel
♦ Contaminants in diesel
♦ Elevated amount of water in diesel

Abu Dhabi

Gambia

Malawi

Sierra Leone

Afghanistan

Georgia

Malaysia

Zimbabwe

Egypt

Ghana

Mali

Singapore

Algeria

Guatemala

Morocco

Zimbabwe

Angola

Guinea

Mauritania

Somalia

Equatorial Guinea

Guinea-Bissau

Mauritius

Sri Lanka and the Mal‐

dives

Argentina

Guyana

Macedonia

South Africa

Armenia

Haiti

Mexico

Sudan

Azerbaijan

Honduras

Moldova

South Sudan

Ethiopia

India

Mongolia

Surinam

Bahamas

Indonesia

Mozambique

Swaziland

Bahrain

Iraq

Myanmar

Syria

Bangladesh

Iran

Namibia

Tajikistan

Belize

Jamaica

Nepal

Tanzania

Tiguan 2016 ➤ , Tiguan RUS 2017 ➤

Maintenance - Edition 08.2017

3. General information

Содержание Tiguan 2016

Страница 1: ...t e d u n l e ssauthorisedbyVolkswagenAG VolkswagenAGdoesnot guaranteeorac c e p t a n y l i a b i l i t y w i t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d...

Страница 2: ...o l k s w a g e n A G Maintenance Heading 1 Engine list 2 Service work 3 General information 4 Descriptions of work 5 Exhaust emissions test 6 Glossary Technical information should always be availabl...

Страница 3: ...p manual 44 4 7 Status of battery 12V reading sending diagnosis protocol via online connection 45 4 8 Tyres checking condition wear pattern tyre pressure and tread depth 45 4 9 Brake and clutch system...

Страница 4: ...dlight adjustment checking halogen headlights 101 4 44 Headlight adjustment checking LED headlights with cornering light 104 4 45 Headlight adjustment checking LED headlights 109 4 46 Headlight adjust...

Страница 5: ...6000 92 5000 6000 110 5000 6000 110 5000 Torque Nm at rpm 350 1500 4000 200 1400 4000 250 1500 3500 250 1500 3500 Bore mm 82 5 74 5 74 5 74 5 Stroke mm 92 8 80 0 80 0 80 0 Compression ratio 9 6 10 5 1...

Страница 6: ...2 16 2 16 2 16 2 Injection ignition TDI common rail TDI common rail TDI common rail TDI common rail Diesel particle filters no PMS1 no PMS1 no PMS1 no PMS1 Camshaft drive Toothed belt Toothed belt To...

Страница 7: ...belt Toothed belt Toothed belt Vehicles with factory fitted diesel particulate filter can be identified by PR no 7MM on vehicle data sticker Engines Diesel engine Diesel engine Diesel engine Diesel e...

Страница 8: ...t a n y l i a b i l i t y w i t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Engines Diesel engin...

Страница 9: ...exible service 2016 QI1 QI2 QI3 QI4 QI7 Fixed service In the past the PR numbers QG0 QG1 and QG2 determined the type of service With immediate effect these PR numbers only denote whether an engine oil...

Страница 10: ...intervals apply These vehicles are fitted with the follow ing components Fixed service interval display in dash panel insert Engine oil level sensor Brake pad wear indicator if fitted 2 1 4 Service in...

Страница 11: ...ice due On vehicles with text messages on dash panel insert the message Service now and a spanner symbol are dis played The service information disappears after a few seconds or if en gine is running...

Страница 12: ...eck key switch and ON OFF function Window regulators initialise activate Vehicle interior check for cleanliness Protective seat covers and protective carpet film remove All equipment which has been pa...

Страница 13: ...control unit 2 2 2 Scopes of service Note Depending on the time elapsed and the mileage since the last service service events may be combined inspection with oil change An extended scope of inspection...

Страница 14: ...or damage check park position X Interior and exterior of body inspect for corrosion X Windscreen inspect for damage X High voltage charging socket in radiator grille inspect for soiling and damage App...

Страница 15: ...from below X Gearbox final drive and drive shaft boots inspect for leaks and damage X Brakes front and rear check thickness of pads linings and condition of brake discs X Poly V belt check condition...

Страница 16: ...check X Cooling system check frost protection and coolant level X Window wash wipe system check anti freeze protection replenish wash er fluid X Hybrid components inspect for damage to high voltage c...

Страница 17: ...r occurs first Scope of work Climate and traffic condi tions usual for passenger vehicles operated on fuels compliant with EN 228 or EN 590 For operation with fuels that are NOT compliant with standar...

Страница 18: ...pollen filter Scope of work Climate and traffic conditions usual for passenger vehicles Countries with high levels of dust page 26 Dust and pollen filter cabin filter renew Applies only to Polo 6R1 an...

Страница 19: ...very 120 000 km Toothed belt drive for coolant pump renew Applies to all petrol engines with toothed belt for coolant pump Every 120 000 km 1 Whichever occurs first 2 2 8 Poly V belt Scope of work Cli...

Страница 20: ...every 2 years 2 2 13 Country specific additional work dependent on time and mileage Scope of work Interval Reducing agent AdBlue DEF replenish Only if requested by customer and as a separate charge A...

Страница 21: ...s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Scope of work Interval Natural gas filler connection and sealing cap check condition clean if nece...

Страница 22: ...e code and engine number page 26 Countries with high levels of dust page 26 Type plate page 27 Shortened intervals for spark plug replacement page 28 3 1 Raising vehicle with lifting platform or troll...

Страница 23: ...side member Use only the side member reinforcement as a support point for the support plates of the lifting platform Front lifting point Position support plate in area of side member marking at ver t...

Страница 24: ...ervals Regular short trips or stop and go operation in urban traffic High percentage of cold starts Vehicle is used in areas with winter temperatures over a long period Regular long periods of idling...

Страница 25: ...wheel recess The vehicle data sticker is also found in the service schedule for the customer The sticker contains the following data of the vehicle 1 Vehicle identification number 2 Vehicle type engi...

Страница 26: ...e vehicle is in motion Procedure Connect diagnostic line connector to diagnostic connection Switch on vehicle diagnostic tester Switch on ignition Now follow instructions on screen in order to start d...

Страница 27: ...harac ters Model Filler charac ters Model year 2016 Production lo cation Serial number 3 7 Countries with hot climate Countries with hot and super hot climates have elevated peak temperatures 50 C com...

Страница 28: ...Kenya Syria 3 8 Country overview for petrol not compli ant with EN 228 Examples in fuel deficiency that can lead to shortened mainte nance exchange intervals Petrol contaminated with diesel High sulp...

Страница 29: ...ngo Cuba Russian Federation Central African Republic Djibouti Kuwait Zambia Dominican Republic Laos Saudi Arabia Dubai Lesotho Senegal Ecuador Lebanon Seychelles El Salvador Liberia Sierra Leone Ivory...

Страница 30: ...s Venezuela Djibouti Kuwait Puerto Rico United Arab Emirates Dominican Republic Laos Republic of Congo Vietnam Dubai Lesotho Rwanda West Sahara Ecuador Lebanon Russia Central African Republic El Salva...

Страница 31: ...guay Burkina Faso Upper Vol ta Cape Verde Pakistan Ukraine Chile Kazakhstan Palestine China Qatar Panama Uzbekistan Costa Rica Kenya Papua New Guinea Venezuela Democratic Republic of the Congo Kyrgyz...

Страница 32: ...in fuel deficiency that can lead to shortened mainte nance exchange intervals Petrol contaminated with diesel High sulphur content Poor boiling point evaporation Metallic components Octane Booster Ad...

Страница 33: ...try 30 000 km 2 years 20 000 km 2 years 15 000 km 1 year 10 000 km 1 year Ivory Coast X Eritrea X Fiji X Gabon X Gambia X Georgia X Ghana X Guatemala X Guinea X Guinea Bissau X Haiti X Honduras X Indi...

Страница 34: ...10 000 km 1 year Mozambique X Myanmar Burma X Namibia X Nepal Indian sub continent X New Caledonia X Nicaragua X Netherlands over seas territories Aru ba Curacao Sint Maarten Dutch X Niger X Nigeria...

Страница 35: ...t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Country 30 000 km 2 years 20 000 km 2 years 15 00...

Страница 36: ...p e r m i t t e d u n l e ssauthorisedbyVolkswagenAG VolkswagenAGdoesnot guaranteeorac c e p t a n y l i a b i l i t y w i t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i...

Страница 37: ...leaks and damage page 57 Brakes front and rear checking thickness of brake pads and condition of brake discs page 57 Brake fluid level checking page 61 Dual clutch gearbox 0D9 changing gear oil and fi...

Страница 38: ...ng page 97 Tyre repair set checking page 97 Window wash wipe system and headlight washer system check ing function page 98 Headlight adjustment checking halogen headlights page 101 Headlight adjustmen...

Страница 39: ...tings for large cracks perforating cracks or cuts in rubber material arrows Check axle mountings also for following damage Complete separation of rubber and metal parts Large play between mounting and...

Страница 40: ...sealing plugs of both systems are often interchanged owing to the integrated housing construction of all wheel drive coupling and final drive Caution must be exercised during maintenance and servicin...

Страница 41: ...p y r i g h t b y V o l k s w a g e n A G Used oil collection and extraction unit VAS 6622A VAS 6291 A Drip tray for workshop hoist VAS 6208 Draining oil Raise vehicle on lifting platform and place us...

Страница 42: ...Once hose above rear left wheel has been moved away from vehicle vehicle can be lowered Note The prescribed temperature range for oil during oil level check is 20 C to 40 C Observe the temperature of...

Страница 43: ...if oil temperature was not within prescribed tempera ture range of 20 C to 40 C when topping up oil The oil temperature can be measured using temperature gauge VAS 6519 If the oil temperature is not b...

Страница 44: ...or a suitable object This measures the light incidence and the headlights are switched on Turn light switch 4 to position 0 1 and switch off ignition Static cornering light The static cornering light...

Страница 45: ...d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Switch off ignition Using the ignition key turn switch to position PASSENGER AIRBAG ON Switch on ignition Warning lamp PASSENGER AIRBAG OF...

Страница 46: ...ch V A G 1331 Note A securely seated battery terminal clamp ensures trouble free function and long service life of the battery When securing terminal clamp ensure that it is completely seated on batte...

Страница 47: ...d 5 for secure seating If necessary retighten nuts 2 and 6 Torque setting Nm Nut for battery terminal 6 Bolt for securing bracket 20 Carry out following procedures after connecting battery Procedure E...

Страница 48: ...Remove luggage compartment floor towards rear Check battery terminal clamp 1 for secure seating If neces sary retighten nut 2 Open cover 2 for positive battery terminal Check main fuse carrier with b...

Страница 49: ...ern tyre pressure and tread depth Checking condition of tyre page 45 Checking wear pattern page 46 Tread depth including spare wheel checking page 46 General notes page 46 Tiguan tyre pressures page 4...

Страница 50: ...easure 4 8 3 Tyre tread depth including spare wheel checking Check tyre tread depth Minimum tread depth 1 6 mm Note This figure may vary according to legislation in individual coun tries Your importer...

Страница 51: ...to suit the vehicle load For delivery inspections or repairs the partial load tyre pressure is to be used If no inflation pressure is shown for the spare wheel then in flate the spare wheel to the hi...

Страница 52: ...zes are not shown for a part number then a uniform pressure is valid for all authorised wheel tyre combinations Wheels and tyres guide Rep gr 44 Wheels tyres vehicle geometry Wheel and tyre combinatio...

Страница 53: ...l payload kPa bar psi Tyre size Front Rear Front Rear Front Rear All 1 250 2 5 36 250 2 5 36 280 2 8 41 330 3 3 48 T145 85 R18 2 415 4 2 61 1 Valid for all authorised wheel tyre combinations Wheels an...

Страница 54: ...inations Wheels and tyres guide Rep gr 44 Wheels tyres vehicle geometry Wheel and tyre combinations 2 Spare wheel Part number 5NA 010 000 K Tiguan Half payload kPa bar Half payload kPa bar Full payloa...

Страница 55: ...6 230 2 3 230 2 3 260 2 6 300 3 0 235 55 R18 10 0V 235 50 R19 99 V 235 45 R20 10 0V 255 45 R19 10 0V 255 40 R20 10 1V T145 85 R18 1 03M 1 415 4 2 61 1 Spare wheel Part number 5NA 010 000 G Tiguan Half...

Страница 56: ...s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Part number 5NA 010 000 F Tiguan Half payload kPa bar Half payload kPa bar Full payload kPa bar Tyre size Front Rear Front Rear Front R...

Страница 57: ...brake fluid to come into contact with fluids that contain mineral oils e g oil petrol cleaning agents Min eral oils will damage seals and rubber grommets of brake system Brake fluid is poisonous In ad...

Страница 58: ...e extraction the brake fluid level in the reservoir must be even with the lower edge of the strainer Connecting brake filling and bleeding equipment Screw adapter 1 onto brake fluid reservoir Connect...

Страница 59: ...lve on brake caliper Repeat procedure on front right Rear axle Remove cover cap 1 from bleeder valve of rear left brake caliper Use tool attachment VAS 6564 9 for rear axle Guide bleeder hose 1 from t...

Страница 60: ...hose V A G 1238 B3 if necessary Open bleeder valve Allow approx 100 ml of brake fluid to flow out Close bleeder valve Rapidly operate pedal from stop to stop 10 to 15 times Open bleeder valve Allow a...

Страница 61: ...ck absorbers in specting for leaks and damage Check following components for leaks and damage Brake master cylinder Brake servo for anti lock brake system hydraulic unit Brake pressure regulator and B...

Страница 62: ...brake pads checking thick ness Note One some vehicles it may be very difficult to ascertain or measure the thickness of the pad due to the geometry of the wheel rim If this is the case remove the whe...

Страница 63: ...for wear as well Checking and if necessary replacing the brake discs is a repair measure Procedure Check brake disc for wear Brake system Rep gr 46 Front brake Assembly overview front brake If necessa...

Страница 64: ...d thick ness of 2 mm without backplate and must be renewed repair measure Note When replacing brake pads always check brake discs for wear as well Checking and if necessary replacing the brake discs i...

Страница 65: ...t air and should therefore always be stored in air tight containers Rinse off spilled brake fluid using plenty of water Observe relevant disposal regulations Caution When replenishing ensure to not sp...

Страница 66: ...Dual clutch gearbox 0DL changing gear oil 7 speed dual clutch gearbox 0DL Rep gr 34 Gear oil Draining and filling gear oil 4 15 Diesel particulate filter checking Check ash loading Vehicle diagnostic...

Страница 67: ...witch off ignition 4 17 Fault memory of all systems reading with vehicle diagnostic tester correct ing possible faults according to repair guidelines Read event memory Vehicle diagnostic tester Repair...

Страница 68: ...or frame Area around trim strips Windscreen roof edge Outer and inner A pillar Bonnet Wheel arches Inner and outer tailgate 4 21 Poly V belt renewing Procedure Rep gr 13 Cylinder block belt pulley end...

Страница 69: ...l as scaling Such additives also raise the boiling point of the coolant Therefore the cooling system must be filled all year round with a coolant additive Because of its high boiling point the coolant...

Страница 70: ...scale 1 of the refractometer is calibrated for coolant addi tives G12 G12 Plus G12 Plus Plus and G11 The scale 2 is only calibrated for coolant additive G13 If frost protection is insufficient drain...

Страница 71: ...ion Frost protection to Coolant additive portion Distilled water 25 C approx 40 approx 60 36 C approx 50 approx 50 4 24 Diesel fuel filter draining Note Applies only to vehicles with PR number 1A8 Des...

Страница 72: ...ines risk of scalding Wear protective gloves Wear protective goggles Risk of injury due to highly pressurised fuel To release pressure in fuel system place clean cloth around connection and carefully...

Страница 73: ...r Torque setting Nm Bolts for filter housing 5 Caution The high pressure pump has very close tolerances and must not be allowed to run without fuel To prevent this and to enable the engine to start qu...

Страница 74: ...nstalling page 71 Air filter element 2 0 l TSI engines removing and installing page 72 Air filter element common rail engines removing and installing page 72 Air filter element common rail engine engi...

Страница 75: ...filter housing completely and place it down Unscrew bolts 1 Carefully release retaining tabs arrows on upper part of air filter one after the other Note The retaining tabs may break Remove upper part...

Страница 76: ...rt of air filter Unscrew securing bolts arrows from upper part of air filter and lift it together with air ducts to one side Remove air filter element 2 Installing Check air filter housing air mass me...

Страница 77: ...element centred into mounting in lower part of air filter Carefully fit upper part of air filter onto lower part of air filter without applying excessive force Screw in securing bolts and tighten them...

Страница 78: ...rt and clogging Remove salt residues dirt and leaves from upper and lower part of air filter housing using a vacuum cleaner if necessary 4 27 Multi purpose additive for diesel fuel adding Note Only ad...

Страница 79: ...oon Canada Cape Verde Caribbean left hand traffic Columbia 4 28 Multi purpose additive for petrol fuel adding 4 28 1 Specification for using multi purpose ad ditive for petrol fuel Note In the three m...

Страница 80: ...e elevated olefin content and aromatics in the petrol Only additives compliant with VW 507 53 B multi purpose ad ditive G 001 780 M3 may be used Observe the dosing instructions on the additive contain...

Страница 81: ...cting for leaks and dam age from above and below Remove engine cover panel if necessary page 78 If necessary remove engine cover panel noise insulation bottom page 78 Inspect as follows Check engine a...

Страница 82: ...ress engine cover panel into rubber grommets first on left side and then on right side 4 30 2 Engine cover panel common rail diesel engines removing and installing Removing Carefully pull engine cover...

Страница 83: ...required for topping up A Do not top up oil B Oil can be replenished up to the max mark A C Oil must be replenished The oil level must then be at least in the upper third of the measuring area B If o...

Страница 84: ...ce the turbocharger runs at very high speeds the bearings may fail within seconds in the event of inadequate lubrication If leaks vibrations and unusual noises are encountered on the turbocharger imme...

Страница 85: ...ng Hazet oil filter strap 2171 1 or oil filter tool 3417 and remove oil filter Installing oil filter Clean sealing surface for oil filter on engine Moisten rubber seal of oil filter element with engin...

Страница 86: ...et engine oil drain Note Please observe disposal instructions Screw in oil drain plug 2 with new seal 1 hand tight and then tighten it firmly to specified torque Install engine compartment cover noise...

Страница 87: ...Oil spill cloth Assembly tool T10549 Removing oil filter Remove engine cover panel page 78 Loosen oil filter housing arrow using 32 mm hexagon socket insert Wait a few minutes for engine oil to flow b...

Страница 88: ...renewed This prevents leaks Please observe disposal instructions Remove bottom engine compartment cover noise insula tion page 78 Unscrew oil drain plug or sealing plug Unscrew plug using assembly too...

Страница 89: ...be exceeded Excessive torque can cause leaks in the area of the oil drain plug or even damage 4 33 4 Engine oil draining and renewing oil fil ter common rail diesel engines Special tools and workshop...

Страница 90: ...hten it to specified torque using 32 mm hexagon socket insert Clip in alternator cables and connect connector to return flow pump Clean all lines contaminated with engine oil using oil spill cloth Tor...

Страница 91: ...are the engines that can use this new VW engine oil standard Engines that are filled in the factory with the new oil can also be filled with conventional oils during servicing The new oil is also misc...

Страница 92: ...504 00 502 00 DJVA 1 4 l 110 kW 4 0 508 00 504 00 508 00 504 00 Tiguan Diesel engines Oil quantity with filter I VW engine oil standards Engine code Capacity output With flexible service With fixed se...

Страница 93: ...es with high dust levels the panorama slid ing roof must continue to be cleaned and lubricated An inspection must be carried out to determine which grease is in the area of the guide rails Panorama sl...

Страница 94: ...rows Repeat the process on the other side of the vehicle Clean coarse dirt from support for mechanism 1 using a grease free brush or a lint free cloth Grease support for mechanism 1 using a brush Repe...

Страница 95: ...g behav iour noises air conditioner etc Which of the following can be checked depends on vehicle equip ment and local conditions urban country Check the following during a road test Engine output misf...

Страница 96: ...pment required Adapter set for tamper proof wheel bolts T10313 Torque wrench V A G 1332 Note To loosen tighten the anti theft wheel bolts a special adapter located in vehicle tool kit is required To l...

Страница 97: ...ich has been used in the past It can destroy the reducing agent Note The following description applies to diesel vehicles with SCR process selective catalytic reduction Additional information on the S...

Страница 98: ...ion according to ISO 22241 1 The reducing agent AdBlue DEF is contained in a separate tank in the vehicle It is NOT therefore mixed with diesel fuel A refill container approved by Volkswagen must be u...

Страница 99: ...plenty of water for at least 15 minutes and seek medical assistance In the event of skin contact with this fluid immediately wash off with plenty of water In the event of AdBlue DEF ingestion rinse o...

Страница 100: ...F is located under the fuel tank flap Open fuel tank flap Open the tank cap arrow of the reducing agent tank AdBl ue DEF under the fuel tank flap Clean reducing agent tank filler neck with a water soa...

Страница 101: ...re pressure indicator will indicate this in the dash panel insert and the Infotainment system The rolling circumference of tyre changes if The tyre pressure is too low The tyre has structural damage T...

Страница 102: ...w wash wipe system and head light washer system checking function Checking anti freeze protection of fluid topping up fluid page 98 Window wash wipe system check spray jet settings and adjust if neces...

Страница 103: ...ason a winter product with anti freeze protection or a summer product with increased cleaning capabilities should be used Ready to use window cleaner Ready Mix does not need to be mixed with water Not...

Страница 104: ...compressed air against the spraying direction is permitted Never use imple ments to clean the spray jets Windscreen spray jet settings The spray jets are preset However small differences in height ma...

Страница 105: ...re Electrical system Rep gr 92 Windscreen wiper system Adjusting windscreen wiper arms Note Adjusting the wiper blades is a repair measure The repair measure is carried out subject to a separate charg...

Страница 106: ...dlight adjuster must be on a level surface Vehicle and headlight adjuster must be aligned Inclination must be set Refer to the operating instructions for headlight adjustment units 4 43 2 Headlight ad...

Страница 107: ...lie on the centre mark 3 4 43 3 Headlight adjustment SAE checking Special tools and workshop equipment required Headlight adjustment unit VAS 5046 A Headlight adjustment unit VAS 5047 A Headlight adju...

Страница 108: ...to a separate charge Adjusting left headlight The adjustment bolts for the right headlight are a mirror image Height adjustment screw hexagon socket insert of bright dark boundary for dipped beam 1 La...

Страница 109: ...so that springs settle Vehicle and headlight adjuster must be on a level surface Vehicle and headlight adjustment unit must be aligned Inclination must be set Event memory must be cleared If the head...

Страница 110: ...tal light dark border touches the separat ing line 1 in the test area when the main beam is on Whether the breaking point 2 between horizontal part of the light dark border on the right and the rising...

Страница 111: ...d lights LED headlights and DLA headlights Fill level of fuel gauge Inclination 0 to 1 2 0 7 1 2 to 1 0 7 Inclination setting for SAE compliant VOR gas discharge head lights LED headlights and DLA hea...

Страница 112: ...s said dynamic main beam test pattern is prefer red For checking dipped headlight it is not necessary to use the ve hicle diagnostic tester The headlight setting can also be carried out using the dipp...

Страница 113: ...al setting of the headlight any more during the check Readjusting the vertical setting is permissible Check headlight setting Adjust height setting of headlight if necessary Note Adjustment of the rig...

Страница 114: ...mory must be cleared If the headlight adjustment unit has an adjustment mode se lect it Refer to the operating instructions for headlight adjustment units 1 During the initialisation the step motors f...

Страница 115: ...ctive half of the headlight a few times Then check dipped beam again After correct adjustment of dipped beams the centre point of the main beam must lie on the centre mark 3 4 45 3 Headlight adjustmen...

Страница 116: ...the right horizontal light dark border touches the separating line 2 in the test area of the headlight adjust ment unit 4 45 4 LED headlights adjusting Note The headlight adjustment is subject to a se...

Страница 117: ...adjustment page 113 Adjusting fog lights and other additional lights page 114 4 46 1 Test and adjustment conditions Tyre pressure OK Lenses must not be damaged or dirty Reflectors and bulbs OK The veh...

Страница 118: ...eparate charge Fog light in bumper right side Location of adjustment screw on left hand fog light is a mirror im age To adjust the headlight range turn adjustment bolt arrow There is no provision for...

Страница 119: ...coded to fixed intervals This also modifies the adaptation channel for oil quality 4 48 1 Service interval display resetting using vehicle diagnostic tester Reset service interval display Vehicle dia...

Страница 120: ...Select Change flexible fixed intervals Carry out adaptation according to the information of Guided functions Changing values for maximum distance to be driven km until next oil change service fixed d...

Страница 121: ...dust and pollen filter 4 52 Transportation mode switching off Note The transportation mode is responsible for assuring the start ing capability of vehicle Battery discharging is reduced by the transpo...

Страница 122: ...a hoist Slide suspension strut protective sleeve arrow upwards WARNING On the front axle up to 3 blocking pieces are installed on each side Usage of any auxiliary means for removal such as lubricant s...

Страница 123: ...floor pan wheel housings and sills Always ensure that all lines are secured in their mount ings that all plugs are available and that there is no visible damage on the underbody Faults found must alw...

Страница 124: ...c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G 4 58 Spark plugs renewing Spark plugs renewing 1 4 l TSI engines page 121 Spar...

Страница 125: ...e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G 4 58 1 Spark plugs renewing 1 4 l TSI engines Removing L...

Страница 126: ...w spark plugs using spark plug socket 3122 B Installing Note When installing new spark plugs regrease ignition coils with output stage using silicone paste ETKA The applicable silicone paste is stated...

Страница 127: ...c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Fit hose clips 1 and 3 Torque setting Nm Spark plugs in cylinder head 22 Bolt for ignit...

Страница 128: ...in ignition coil 1 Tighten knurled nut 2 in direction of arrow Pull ignition coil on puller T10530 in direction of arrow out of cylinder head cover Repeat step for all ignition coils with output stag...

Страница 129: ...tighten them to specified torque using spark plug socket 3122 B page 126 Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage arrow Alig...

Страница 130: ...h t b y V o l k s w a g e n A G Torque setting Nm Spark plugs in cylinder head 22 Bolt for ignition coil with output stage 8 4 58 3 Spark plugs renewing 2 0 l TSI engines Removing Remove engine cover...

Страница 131: ...regrease ignition coils with output stage using silicone paste ETKA The applicable silicone paste is stated in the ETKA along with the corresponding ignition coil and or spark plug Screw in new spark...

Страница 132: ...or commercial passenger transport e g taxis every 12 months 5 1 Exhaust emissions test for petrol en gines Special tools and workshop equipment required Exhaust gas testing station L VAS 7320 A Note T...

Страница 133: ...By manual input 2 By bar code input from EET data sheet 3 Through ELSA web service Note To use the ELSA web service the exhaust gas testing station L which is used for the exhaust emissions test must...

Страница 134: ...0 A Note The following description refers to vehicles fitted with On board diagnosis OBD The OBD monitors all components and part systems influenc ing the exhaust emissions quality It is possible to c...

Страница 135: ...y bar code input from EET data sheet 3 Through ELSA web service Note If there is no ESP to deactivate the engine speed limiter the rev limit can be measured using the engine speed limited by the contr...

Страница 136: ...tion Note When performing the exhaust emissions test the respective engineer must always use the vehicle specific exhaust emis sions limit value indicated on the type plate If no value is indicated on...

Страница 137: ...b i l i t y w i t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Evaluation Note If the exhaust emi...

Страница 138: ...industry in the USA Germany the European Union and other countries The AdBlue urea solution is not mixed with diesel fuel but is carried in a separate tank in the vehicle ATF level Filling level of AT...

Страница 139: ...distance non flexible intervals apply QG1 Vehicles are factory fitted with active LongLife service This means vehicles have a flex ible service interval display and are fitted with the following comp...

Страница 140: ...b y V o l k s w a g e n A G Term Explanation PFI Intake manifold injection system indirect injection system SULEV Super Ultra Low Emission Vehicle TSI TSI turbocharger Charging with turbocharger only...

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