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Supplied By www.heating spares.co  Tel. 0161 620 6677

26

7.7.4

REVERSED POLARITY OR SUPPLY FAULT
Repeat the above tests at the appliance isolator,
if testing reveals correct polarity and/or supply at
the isolator, re-check wiring and connections be-
tween the isolator and the appliance.
If tests on the isolator also reveal reversed polar-
ity or a supply fault, consult the local electricity
supplier for advice.

7.7.5

RESISTANCE TO EARTH CHECK
Isolate the appliance from the electrical supply
and using a suitable multi-meter carry out a
resistance test. Connect test leads between the
Live & Earth connections at the appliance termi-
nal strip (fig.12). If the meter reads other than
infinity there is a fault that must be isolated, carry
out a detailed continuity check to identify the
location of the fault.

IMPORTANT
These series of checks must be carried out
before attempting any faultfinding procedures on
the appliance. On completion of any task that
required the disconnection and re-connection of
any electrical wiring or component, these checks
must be repeated.

7.8

FAULT FINDING
Before attempting any faultfinding, the electrical
checks as detailed in 7.7 must be carried out.
Isolate the appliance from the electrical supply.
Disconnect any external controls such as room
thermostats etc. from the boiler.

7.8.1

REPLACING THE MAIN PCB
When replacing the main PCB it’s essential that
the potentiometers are set as follows:

It’s essential that the minimum - central heating
- gas pressure is checked/adjusted as de-
scribed in 7.3.3

P4 - to be used to set/adjust the minimum

heating output

P5 - set at maximum.

EFFECT OF JUMPER TAGS (part code 7232)
FITTED TO THE MAIN PCB AT:

JP1 - disables DHW function

JP2 - cancels anti-cycle function and initial
heating output (75% of maximum at start up)

JP3 - for LPG boilers only

JP4 - enables DHW temperature stabiliser
function (boiler modulates at set point and
remains on minimum power, even if the set
point is exceeded).

Restore the electrical supply to the boiler and
turn the selector switch to the on position. The
boiler should now function as described in sec-
tion 7.2. Should the boiler fail to respond, the in-
ternal fuses and connectors should be checked
to ensure integrity and continuity. If the boiler still
fails to respond, refer to the detailed faultfinding
flowcharts overleaf.

7.9

FAULT CODES
When the boiler is in a fault condition, the LED is
displayed in a colour and/or frequency that is
relevant to the fault. To reset the boiler, turn the

Frequency

Faults/Status

ON every 0.5-secs

CO function active

Solid

DHW* thermistor fault (see 7.2.5.2)

YELLOW LED

* When there is a fault condition with the DHW thermistor, the

appliance will still operate and produce limited hot water. The
Primary thermistor will control the temperature of the DHW
during this period and the outlet temperature is fixed at 50-
55

o

C.

mode selector switch to the reset position (0) for
2-minutes’ then back to the relevant mode of
operation.
If the boiler does not reset, refer to the following
section and the detailed faultfinding flowcharts
overleaf.

Frequency

Faults/Status

ON every 0.5-secs

Final fault, e.g.:

 water pressure switch

 condense pressure switch

 fan/flue problem

 limit thermostat

Solid

 primary NTC open/short circuit

RED LED

Содержание ProCombi 100 HE

Страница 1: ...Supplied By www heating spares co Tel 0161 620 6677 Installation Servicing Instructions THESEINSTRUCTIONS TO BE RETAINED BY USER 0694...

Страница 2: ...instructions Page 6 1 General 16 6 2 Routine annual servicing 16 6 3 Replacement of components 16 6 4 Component removal procedure 16 6 5 Pump assembly 16 6 6 Safety valve 16 6 7 Automatic air release...

Страница 3: ...ector switch 32 Fault indicator led 33 CHposition 34 Timeclock The PRO Combi HE range of appliances is comprised of 2 models of high efficiency combination boiler with inputs to heating DHW of 25 29 k...

Страница 4: ...shut down and the boiler will perform a three minute anti cycle timer de lay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual...

Страница 5: ...r Minimumburnerpressure centralheating 3 50mbar 2 70mbar Minimumburnerpressure domestichotwater 1 50mbar 1 20mbar Gross rate central heating max min 2 64 1 59 m3 h 3 07 1 59 m3 h Injectors size 12 x 1...

Страница 6: ...ner or boundary 300 mm I Above ground roof or balcony level 300 mm J From a surface or boundary facing the terminal 1200 mm K From a terminal facing a terminal 1200 mm L From an opening in the car por...

Страница 7: ...s supplied by the gas supplier must be checked to ensure that it is of adequate size to deal with the maximum rated input of all the appliances that it serves Installation pipes must be fitted in acco...

Страница 8: ...o ensure air is carried naturally to air release points and that water flows naturally to drain cocks Except where providing useful heat pipes should be insulated to avoid heat loss and in particular...

Страница 9: ...lication IGE UP 7 Guide for Gas Installations in Timber Frame Buildings 3 11 INHIBITORS It is recommend that an inhibitor suitable for use with copper and aluminium heat exchangers is used to protect...

Страница 10: ...oiler the wall bracket appliance template anaccessoriespackcontainingapplianceserv ice connections and washers the instruction pack containing the installation servicing instructions user instructions...

Страница 11: ...0 metre Reduction for bends Part No Description Min Max Length 490 Vertical flue terminal 497 Pitched roof flashing plate N A 498 Flat roof flashing plate N A 492 0 5mextension 500 mm 493 1 0mextensi...

Страница 12: ...whilst tightening with another 4 6 1 GAS fig 6 10 The appliance is supplied with a 15mm service valve connect a 15mm pipe to the inlet of the valve and tighten both nuts NOTE It will be necessary to...

Страница 13: ...ews A that se cure the outer casing to the appliance see fig 11 lift the casing upward to disengage it from the top locating hooks and then remove store the casing and screws safely until re quired Re...

Страница 14: ...ed out ensure all gas service valves from the meter to the appliance are open and the supply pipe has been properly purged ensure the proper electrical checks have been carried out see 7 7 particularl...

Страница 15: ...ds Adjust radiator return valves and any branch circuit return valves until the individual return temperatures are cor rect and are approximately equal 5 12 FINALCHECKS ENSUREALLTESTNIPPLESONTHEAPPLI...

Страница 16: ...d that this appliance will give years of reliable trouble free service the life spanofcomponentswillbedeterminedbyfactors such as operating conditions and usage Should the appliance develop a fault th...

Страница 17: ...er 1 2 fromthemain heatexchanger NB it may be necessary to disconnect or remove the flow pipe from the heat exchanger to facilitate this Replace in the reverse order 6 11 HIGH LIMIT THERMOSTAT fig 18...

Страница 18: ...lthecovertowards you before lifting and disengaging Disconnect the electrode lead Ease the electrode sealing grommet from its seating 4 FIG 22 locateandremovethefourscrewswhich secure the burner in po...

Страница 19: ...tor on theheatexchanger Theheatexchangercannow be withdrawn from the appliance Replace in the reverseorder Ensureallsealsareingoodcondition taking care to ensure they are replaced correctly 6 18 AIR P...

Страница 20: ...26a Replace in the reverse order ensuring that the seating cam inserts into the locating groove correctly see fig 26a Ensure all seals are in good condition taking care to ensure they are replacedcor...

Страница 21: ...nd remove the 4 screws that secure the vessel see fig 28 The expansion vessel can now be removed Replace in the reverse order Take extreme care when refitting the wiring to the air chamber Ensure all...

Страница 22: ...n the DHW position if no heat request is active The appliance will respond to any heating or DHW requests Active functions frost protection system pump anti block valve actuator anti block fan pumpove...

Страница 23: ...supplied to the gas valve modulating coil is pro gressively increased from minimum to maximum over a period of 8 seconds During this period the ignition electrode sparks continuously even if the burn...

Страница 24: ...reading on the manometer with the value de scribed in 2 3 If adjustment is required turn the inner red crosshead screw clockwise to in crease or counter clockwise to decrease the burner pressure whil...

Страница 25: ...carry out a short circuit test between the Live Neutral connec tions at the appliance terminal strip fig 12 Repeat above test on the Live Earth connec tions at the appliance terminal strip fig 12 NOTE...

Страница 26: ...7 3 3 P4 to be used to set adjust the minimum heating output P5 set at maximum EFFECT OF JUMPER TAGS part code 7232 FITTED TO THE MAIN PCB AT JP1 disables DHW function JP2 cancels anti cycle function...

Страница 27: ...EEN TERMINALS CN8 3 CN8 5 ON PCB NO NO YES MADE A LINK BETWEEN BLACK BLACK WIRES AT BOILER TERMINAL STRIP AND CLOSE THE TIMER CONTACT SWITCH ON BOILER AND SELECT MODE TO WINTER C H THERMOSTAT AT MAX Y...

Страница 28: ...2 ON PCB IS THERE 0 Vdc BETWEEN TERMINALS CN8 7 CN8 8 ON PCB NO YES NO CHECK WIRING AND CONNECTIONS NO DO THE AIR FLOW SWTCH TURN ON CHECK WIRING AND CONNECTIONS AIR FLOW SWITCH AND CONTROL BOARD YES...

Страница 29: ...CH AND HYDRAULIC CIRCUIT NO RECHECK SUPPLY FUSE CONNECTORS TO BOILER TERMINALS MAINS PRESENT BETWEEN BLUE BROWN WIRES AT BOILER TERMINAL STRIP NO REPLACE WIRING OR CONNECTIONS TERMINAL STRIP AND CONTR...

Страница 30: ...R AND SELECT MODE TO SUMMER DHW THERMOSTAT AT MAX START YES SWITCH DHW THERMOSTAT AT MIN DO BURNER AND FAN SWITCH OFF IS TEMPERATURE 40 C WAIT D H W TEMPERATURE 40 C REPLACE CONTROL BOARD YES NO YES N...

Страница 31: ...THE TIMER CONTACT SWITCH ON BOILER AND SELECT MODE TO WINTER C H THERMOSTAT AT MAX START RESTART THE TEST NO NO YES REPLACE WIRE AND CONNECTIONS REPLACE CONTROL BOARD REPLACE MODULATOR COIL IS THE RE...

Страница 32: ...MAX DO BURNER AND FAN SWITCH ON IS WATER FLOW TEMPERATURE 80 C WAIT WATER FLOW TEMPERATURE 80 C NO YES REPLACE CONTROL BOARD REMOVE JUMPER IS TIMER JUMPER ON RESTART THE TEST DO BURNER AND FAN SWITCH...

Страница 33: ...s programmable room thermostats In addition the appliance can be used in con junction with a typical S Plan system please contact the technical help line 0870 264 1220 for further detailed instruction...

Страница 34: ...tting timer JP3 Natural gas or L P G selector JP4 Jumper disable enable DHW absolut thermostat P1 Domestic hot water temperature control P2 Central heating temperature control P3 Off summer winter com...

Страница 35: ...N OF BOILERS OF RATED NOT EXCEEDING 60kW BS5449 PART1 FORCEDCIRCULATIONHOTWATERSYSTEMS BS5546 INSTALLATIONOFGASHOTWATERSUPPLIESFORDOMESTICPURPOSES BS5440 PART1 FLUES BS5482 PART1 DOMESTICBUTANE PROPAN...

Страница 36: ...UCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE 3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TE...

Страница 37: ...ANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No...

Страница 38: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 39: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 40: ...ating Services provides after sales assistance and Technical advice for Procombi HE Boilers Service Technical Helpline 0870 264 1220 Heating Services PO BOX 167 BRADFORD BD19 4WL We reserve the right...

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