background image

Supplied By www.heating spares.co  Tel. 0161 620 6677

11

Using the dimensions given in fig. 9 as a refer-
ence, mark and cut a 107mm hole in the ceiling
and/or roof.

4.5.1.1 EXTENDING THE FLUE

Connect the bend - supplied with the terminal kit
- to the top of the boiler using clamp (supplied)
see fig. 7. The additional bends & extensions have
push-fit connections, care should be taken to
ensure that the correct seal is made when as-
sembling the flue system. Connect the required
number of flue extensions or bends (up to the
maximum equivalent flue length) to the flue ter-
minal (see fig. 7 & 8).
The hole should be drilled level to ensure that any
condense fluid drains back to the appliance.

NOTE
When cutting an extension to the required length,
you must ensure that the excess is cut from the
plain end of the extension (see fig. 7 & 8). Re-
move any burrs, and check that all seals are lo-
cated properly. You must ensure that the entire
flue system is properly supported and connected.
Seal the flue assembly to the wall using cement
or a suitable alternative that will provide satisfac-
tory weatherproofing.

4.5.2

CONCENTRIC VERTICAL FLUE
The vertical flue terminal can be connected di-
rectly to the appliance flue outlet. Alternatively,

Fig. 9

Bend

Reduction in maximum flue length for each bend

45º bend

0.5 metre

90º bend

1.0 metre

Reduction for  bends

Part No.

Description

Min-Max Length

490

Vertical flue terminal

497

Pitched roof flashing plate

N/A

498

Flat roof flashing plate

N/A

492

0.5m extension

500 mm

493

1.0m extension

1000 mm

494

2.0m extension

2000 mm

495

45º bend (pair)

N/A

496

90º bend

N/A

499

Wall bracket

N/A

Vertical flue terminal and accessories

145

Fig. 8

Fig. 7a

FLUE RESTRICTOR RING (horizontal flue)
To ensure maximum efficiency of the appliance,
it may be necessary to fit one of the supplied
flue restrictor rings to the appliance flue outlet
(see tables below).

Total flue length

Restrictor required

Less than 1.2 metre

82.5mm diameter (fitted)

Less than 3.0 metres

88mm diameter

Less than 4.5 metres

not required

Total flue length

Restrictor required

Less than 2.0 metres

84mm diameter (fitted)

Less than 4.0 metres

not required

100 HE

an extension or bend can be connected to the
appliance flue outlet if desired (see 4.4.2), how-
ever if additional bends are fitted, a reduction
must be made to the maximum flue length (see
table below).

FLUE RESTRICTOR RING (vertical flue)
To ensure maximum efficiency of the appliance,
it may be necessary to fit one of the supplied
flue restrictor rings to the appliance flue outlet
(see tables below).

Total flue length

Restrictor required

Less than 2.0 metre

82.5mm diameter (fitted)

Less than 4.0 metres

88mm diameter

Less than 5.5 metres

not required

85 HE

Total flue length

Restrictor required

Less than 2.8 metres

84mm diameter (fitted)

Less than 5.0 metres

not required

100 HE

85 HE

Содержание ProCombi 100 HE

Страница 1: ...Supplied By www heating spares co Tel 0161 620 6677 Installation Servicing Instructions THESEINSTRUCTIONS TO BE RETAINED BY USER 0694...

Страница 2: ...instructions Page 6 1 General 16 6 2 Routine annual servicing 16 6 3 Replacement of components 16 6 4 Component removal procedure 16 6 5 Pump assembly 16 6 6 Safety valve 16 6 7 Automatic air release...

Страница 3: ...ector switch 32 Fault indicator led 33 CHposition 34 Timeclock The PRO Combi HE range of appliances is comprised of 2 models of high efficiency combination boiler with inputs to heating DHW of 25 29 k...

Страница 4: ...shut down and the boiler will perform a three minute anti cycle timer de lay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual...

Страница 5: ...r Minimumburnerpressure centralheating 3 50mbar 2 70mbar Minimumburnerpressure domestichotwater 1 50mbar 1 20mbar Gross rate central heating max min 2 64 1 59 m3 h 3 07 1 59 m3 h Injectors size 12 x 1...

Страница 6: ...ner or boundary 300 mm I Above ground roof or balcony level 300 mm J From a surface or boundary facing the terminal 1200 mm K From a terminal facing a terminal 1200 mm L From an opening in the car por...

Страница 7: ...s supplied by the gas supplier must be checked to ensure that it is of adequate size to deal with the maximum rated input of all the appliances that it serves Installation pipes must be fitted in acco...

Страница 8: ...o ensure air is carried naturally to air release points and that water flows naturally to drain cocks Except where providing useful heat pipes should be insulated to avoid heat loss and in particular...

Страница 9: ...lication IGE UP 7 Guide for Gas Installations in Timber Frame Buildings 3 11 INHIBITORS It is recommend that an inhibitor suitable for use with copper and aluminium heat exchangers is used to protect...

Страница 10: ...oiler the wall bracket appliance template anaccessoriespackcontainingapplianceserv ice connections and washers the instruction pack containing the installation servicing instructions user instructions...

Страница 11: ...0 metre Reduction for bends Part No Description Min Max Length 490 Vertical flue terminal 497 Pitched roof flashing plate N A 498 Flat roof flashing plate N A 492 0 5mextension 500 mm 493 1 0mextensi...

Страница 12: ...whilst tightening with another 4 6 1 GAS fig 6 10 The appliance is supplied with a 15mm service valve connect a 15mm pipe to the inlet of the valve and tighten both nuts NOTE It will be necessary to...

Страница 13: ...ews A that se cure the outer casing to the appliance see fig 11 lift the casing upward to disengage it from the top locating hooks and then remove store the casing and screws safely until re quired Re...

Страница 14: ...ed out ensure all gas service valves from the meter to the appliance are open and the supply pipe has been properly purged ensure the proper electrical checks have been carried out see 7 7 particularl...

Страница 15: ...ds Adjust radiator return valves and any branch circuit return valves until the individual return temperatures are cor rect and are approximately equal 5 12 FINALCHECKS ENSUREALLTESTNIPPLESONTHEAPPLI...

Страница 16: ...d that this appliance will give years of reliable trouble free service the life spanofcomponentswillbedeterminedbyfactors such as operating conditions and usage Should the appliance develop a fault th...

Страница 17: ...er 1 2 fromthemain heatexchanger NB it may be necessary to disconnect or remove the flow pipe from the heat exchanger to facilitate this Replace in the reverse order 6 11 HIGH LIMIT THERMOSTAT fig 18...

Страница 18: ...lthecovertowards you before lifting and disengaging Disconnect the electrode lead Ease the electrode sealing grommet from its seating 4 FIG 22 locateandremovethefourscrewswhich secure the burner in po...

Страница 19: ...tor on theheatexchanger Theheatexchangercannow be withdrawn from the appliance Replace in the reverseorder Ensureallsealsareingoodcondition taking care to ensure they are replaced correctly 6 18 AIR P...

Страница 20: ...26a Replace in the reverse order ensuring that the seating cam inserts into the locating groove correctly see fig 26a Ensure all seals are in good condition taking care to ensure they are replacedcor...

Страница 21: ...nd remove the 4 screws that secure the vessel see fig 28 The expansion vessel can now be removed Replace in the reverse order Take extreme care when refitting the wiring to the air chamber Ensure all...

Страница 22: ...n the DHW position if no heat request is active The appliance will respond to any heating or DHW requests Active functions frost protection system pump anti block valve actuator anti block fan pumpove...

Страница 23: ...supplied to the gas valve modulating coil is pro gressively increased from minimum to maximum over a period of 8 seconds During this period the ignition electrode sparks continuously even if the burn...

Страница 24: ...reading on the manometer with the value de scribed in 2 3 If adjustment is required turn the inner red crosshead screw clockwise to in crease or counter clockwise to decrease the burner pressure whil...

Страница 25: ...carry out a short circuit test between the Live Neutral connec tions at the appliance terminal strip fig 12 Repeat above test on the Live Earth connec tions at the appliance terminal strip fig 12 NOTE...

Страница 26: ...7 3 3 P4 to be used to set adjust the minimum heating output P5 set at maximum EFFECT OF JUMPER TAGS part code 7232 FITTED TO THE MAIN PCB AT JP1 disables DHW function JP2 cancels anti cycle function...

Страница 27: ...EEN TERMINALS CN8 3 CN8 5 ON PCB NO NO YES MADE A LINK BETWEEN BLACK BLACK WIRES AT BOILER TERMINAL STRIP AND CLOSE THE TIMER CONTACT SWITCH ON BOILER AND SELECT MODE TO WINTER C H THERMOSTAT AT MAX Y...

Страница 28: ...2 ON PCB IS THERE 0 Vdc BETWEEN TERMINALS CN8 7 CN8 8 ON PCB NO YES NO CHECK WIRING AND CONNECTIONS NO DO THE AIR FLOW SWTCH TURN ON CHECK WIRING AND CONNECTIONS AIR FLOW SWITCH AND CONTROL BOARD YES...

Страница 29: ...CH AND HYDRAULIC CIRCUIT NO RECHECK SUPPLY FUSE CONNECTORS TO BOILER TERMINALS MAINS PRESENT BETWEEN BLUE BROWN WIRES AT BOILER TERMINAL STRIP NO REPLACE WIRING OR CONNECTIONS TERMINAL STRIP AND CONTR...

Страница 30: ...R AND SELECT MODE TO SUMMER DHW THERMOSTAT AT MAX START YES SWITCH DHW THERMOSTAT AT MIN DO BURNER AND FAN SWITCH OFF IS TEMPERATURE 40 C WAIT D H W TEMPERATURE 40 C REPLACE CONTROL BOARD YES NO YES N...

Страница 31: ...THE TIMER CONTACT SWITCH ON BOILER AND SELECT MODE TO WINTER C H THERMOSTAT AT MAX START RESTART THE TEST NO NO YES REPLACE WIRE AND CONNECTIONS REPLACE CONTROL BOARD REPLACE MODULATOR COIL IS THE RE...

Страница 32: ...MAX DO BURNER AND FAN SWITCH ON IS WATER FLOW TEMPERATURE 80 C WAIT WATER FLOW TEMPERATURE 80 C NO YES REPLACE CONTROL BOARD REMOVE JUMPER IS TIMER JUMPER ON RESTART THE TEST DO BURNER AND FAN SWITCH...

Страница 33: ...s programmable room thermostats In addition the appliance can be used in con junction with a typical S Plan system please contact the technical help line 0870 264 1220 for further detailed instruction...

Страница 34: ...tting timer JP3 Natural gas or L P G selector JP4 Jumper disable enable DHW absolut thermostat P1 Domestic hot water temperature control P2 Central heating temperature control P3 Off summer winter com...

Страница 35: ...N OF BOILERS OF RATED NOT EXCEEDING 60kW BS5449 PART1 FORCEDCIRCULATIONHOTWATERSYSTEMS BS5546 INSTALLATIONOFGASHOTWATERSUPPLIESFORDOMESTICPURPOSES BS5440 PART1 FLUES BS5482 PART1 DOMESTICBUTANE PROPAN...

Страница 36: ...UCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE 3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TE...

Страница 37: ...ANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No...

Страница 38: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 39: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 40: ...ating Services provides after sales assistance and Technical advice for Procombi HE Boilers Service Technical Helpline 0870 264 1220 Heating Services PO BOX 167 BRADFORD BD19 4WL We reserve the right...

Отзывы: